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Powder Coating Troubleshooting: Cloudiness of Coating (Loss of Gloss)

Powder Coating Troubleshooting: Cloudiness of Coating (Loss of Gloss)

We will also introduce measures to address the issue of the uneven balance between new powder and old powder in the recovery tank!

The phenomenon of the gloss of the coating differing in certain areas or overall is referred to as "cloudiness (loss of gloss) of the coating." Here, we introduce troubleshooting for this issue. If the cause is due to deficiencies in the curing conditions (such as overbaking or gas checking), it is possible to take measures by reconsidering the curing conditions or purifying the atmosphere gas in the curing oven. Additionally, there are measures for issues caused by uneven charging of the coated object. [Causes and Measures (Excerpt)] ■ Due to deficiencies in curing conditions (such as overbaking or gas checking) → Reconsider the curing conditions → Purify the atmosphere gas in the curing oven ■ Because the difference in film thickness is extremely large (especially for matte powder coatings) → Ensure the film thickness recommended by the manufacturer *For more details, please refer to the PDF document or feel free to contact us.

  • paint

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Powder Coating Troubleshooting: Issues with Hoses and Pumps

Powder Coating Troubleshooting: Issues with Hoses and Pumps

Adjust the ratio of new powder to reclaimed powder! Introducing measures to address issues caused by excessively fine powder particle size!

We will introduce troubleshooting for "troubles with hoses and pumps." If the issue is caused by the usual accumulation due to lack of regular maintenance, it can be addressed by cleaning or replacing parts and establishing standard procedures for maintenance. In addition, there are also measures for issues such as insufficient powder supply to the spray gun, gasping, and poor spray patterns. [Causes and Measures (Excerpt)] <Clogging due to impact melting> ■ Air pressure is too high → Lower the air pressure settings for the spray gun and transfer pump ■ Humidity in compressed air → Ensure that the supplied compressed air is clean and dry *For more details, please refer to the PDF materials or feel free to contact us.

  • paint

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Powder Coating Troubleshooting

Powder Coating Troubleshooting

We will also introduce measures related to painting over metal powder and debris that have adhered to the coated surface!

We will introduce troubleshooting for the phenomenon known as "butsu," which is characterized by small protrusions that appear on the coating film. If the cause is a blockage in the circulation path (such as the paint hose), it is possible to take measures by preventing the accumulation of powder, heat, humidity, and excess pressure in the paint hose from the recovery tank to the powder coating gun. Additionally, there are measures for cases where aggregated paint forms clumps that fly onto the workpiece and are baked on as is. [Causes and Measures (Excerpt)] ■ Blockage occurred in the circulation path (such as the paint hose) → Prevent the accumulation of powder, heat, humidity, and excess pressure in the paint hose from the recovery tank to the powder coating gun. ■ Aggregated paint formed clumps that flew onto the workpiece and were baked on as is → Remove the powder coating from the box, loosen it while still in the inner bag, and then set it in the painting machine. → Use the "IPD Micronization Powder Coating Control System." *For more details, please refer to the PDF materials or feel free to contact us.

  • paint

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Powder Coating Troubleshooting: Color Shift in Metallic Colors

Powder Coating Troubleshooting: Color Shift in Metallic Colors

We also introduce measures related to the malfunction of the electrostatic device in the spray gun!

We will introduce troubleshooting for the issue of "color variation in metallic paints," where the metallic feel changes in color patterns and brightness compared to color samples or previously painted items, even though the settings of the painting machine have not been changed. If the cause is that the paint is being supplied directly from the box of powder coating, it can be addressed by using a tank with a fluidizing device. Additionally, there are measures for issues caused by uneven grounding of the items being painted. [Causes and Measures (Excerpt)] ■ Directly supplying paint from the box of powder coating → Use a tank with a fluidizing device ■ There is a malfunction in the charging device of the spray gun → Consult the paint machine manufacturer ■ Uneven grounding of the items being painted → Check the grounding *For more details, please refer to the PDF document or feel free to contact us.

  • paint

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Powder Coating Troubleshooting: Frame Phenomenon

Powder Coating Troubleshooting: Frame Phenomenon

Adjusting the discharge amount! We will also introduce measures to address issues caused by excessive discharge of powder coatings.

Powder coatings adhere due to the force of static electricity, which can lead to a phenomenon known as the "framing effect," where excessive coating occurs at the edges of the workpiece, resulting in poor leveling near the edges. We will introduce troubleshooting for this issue. If the cause is that the distance between the workpiece and the gun is too close, it can be addressed by adjusting the distance between the workpiece and the gun tip. Additionally, there are measures for cases where the particle size of the powder coating is too large. [Causes and Measures (Excerpt)] ■ The voltage of the electrostatic controller is too high → Set to a voltage suitable for the workpiece ■ The particle size of the powder coating is too large → Use a sieve or similar equipment to achieve an appropriate particle size distribution ■ The distance between the workpiece and the gun is too close → Adjust the distance between the workpiece and the gun tip *For more details, please refer to the PDF document or feel free to contact us.

  • paint

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