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Fluororesin coating "Anti-adhesion"

Fluororesin coating "Anti-adhesion"

The key to Teflon coating is adhesion prevention! It does not stick to most materials!

Fluororesin has an extremely stable molecular structure, which prevents it from bonding with other substances and gives it excellent "water-repellent" properties. The water contact angle of fluororesin is about 110°, which is far superior to that of stainless steel with a buff finish. By considering the handling environment of powders along with surface treatment, fluororesin coatings can be effective even for powders that have adhesive properties. Fluororesin coatings are also effective in preventing powder adhesion, but it is necessary to apply the right materials in the right places as surface treatments, and a comprehensive understanding of the environment will yield the best results. If you are considering this, please consult our company, which has extensive experience with numerous cases. 【Solving Complex Challenges】 - Reduced paint adhesion makes it easier to achieve a uniform paint dispersion without contamination. - Shortened color change times improve operational efficiency. - Usable even in solvent environments. - Reduced cleaning workload. - Improved working environment. *For more details, please feel free to contact us.

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[Application-specific Development and Solution Examples] Film-related

[Application-specific Development and Solution Examples] Film-related

Developing a coating with excellent surface smoothness! Resolving issues caused by film adhesion and others!

The fluororesin coating, which supports high-speed operation of 1300 m/min or more and achieves rotational sintering on large aluminum rolls while improving precision, is particularly suitable for the printing industry where speed is essential. The achieved film thickness variation of ±5μm, aimed at precision in coating and lamination, is highly regarded in the liquid crystal industry as well. We offer a variety of required functions such as non-stick properties, adhesion prevention, scratch resistance, abrasion resistance, corrosion resistance, and static prevention. [Challenges] ■ Application: Film-related ■ In general film lamination processes, the adhesion of the heated roll and film during film pressing often causes troubles such as equipment stoppages, leading to decreased production efficiency and increased production costs. *For more details, please feel free to contact us.

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[Use Case Development and Solution Examples] Automotive Related

[Use Case Development and Solution Examples] Automotive Related

Proposing a tack-free coating! Reduces rubber adhesion to manufacturing equipment! Improves production efficiency!

When manufacturing high-adhesion materials (such as unvulcanized rubber, adhesives, and adhesive tapes), the Tack-Free Coating (a coating specifically for high-adhesion materials) addresses the issue of high-adhesion materials sticking to the production line. Through our unique substrate technology and processing methods, we have created a special roughness (protrusions and indentations) on the surface, which reduces the contact area with high-adhesion materials, achieving overwhelming non-adhesiveness. Additionally, it can be applied to various shapes and metal substrates. 【Challenges】 ■ Application: Automotive-related and high-adhesion material manufacturing ■ In tire manufacturing equipment, a general fluororesin coating was adopted to improve the release properties of rubber, but the anti-adhesion effect was not achieved. *For more details, please feel free to contact us.

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[Construction Achievement Introduction] Fluororesin Processing 3

[Construction Achievement Introduction] Fluororesin Processing 3

Introducing our achievements in fluororesin processing for floating nozzles, piping, and more!

We would like to introduce our track record in fluororesin processing. Our company provides suitable fluororesin coating and lining technology that dramatically enhances the performance of manufacturing equipment. 【Project Achievements (Excerpt)】 ■ Floating Nozzle ■ Precision Aluminum Roll ■ Piping 004EC ■ Container ■ Container 004EC, etc. *For more details, please refer to the PDF document or feel free to contact us.

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Case studies on solving issues with anti-static fluororesin coatings.

Case studies on solving issues with anti-static fluororesin coatings.

A coating that prevents static electricity! It can be used safely without the risk of explosion.

The "EC Series" is a fluororesin baked coating/lining that prevents static electricity buildup. Since it does not accumulate static electricity, there is no risk of explosion, making it recommended for companies concerned about risks such as explosions caused by static electricity. In ink manufacturing companies, there have been incidents of ignition due to general fluororesin coatings, but the introduction of this product has ensured the safety of workers and significantly reduced the amount of cleaning solvents used. Additionally, we will introduce case studies of problem-solving adopted by pharmaceutical manufacturers and chemical manufacturers. [Examples of Implementation] ■ Ink Manufacturing Company - Equipment: Oil-based paint manufacturing equipment - Equipment specifications at the time of the problem: Stainless steel (SUS304) + buffed - Issues: Difficulties in color change cleaning, ignition incidents due to general fluororesin coatings - Effects: Simplification of cleaning (significant reduction in cleaning solvent usage) Ensured safety of workers *For more details, please refer to the PDF document or feel free to contact us.

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[Development and Case Studies] Semiconductor Manufacturing Related

[Development and Case Studies] Semiconductor Manufacturing Related

We propose coating with fluororesin! Here are examples related to semiconductor manufacturing!

We would like to introduce development and solution examples related to semiconductor manufacturing. Fluororesin molded products are adopted for the chemical resistance and high purity of parts that make up semiconductor manufacturing equipment. However, for parts that require mechanical strength, it was not possible to use fluororesin molded products alone. Our company proposed changing the parts from resin to metal and coating the metal parts with fluororesin, which excels in chemical resistance and high purity. By adopting fluororesin coating, it becomes possible to use metal parts, ensuring mechanical strength. 【Development and Solution Examples】 ■ Proposal - Change parts from resin to metal - Propose coating with fluororesin, which excels in chemical resistance and high purity ■ Benefits of Adopting Fluororesin Coating - Enables the use of metal parts, ensuring mechanical strength - Ensures chemical resistance, preventing deterioration of equipment due to corrosive environments - Ensures high purity, preventing contamination of equipment due to metal ion elution - Ensures water repellency, reducing the adhesion of residual chemicals and contaminants *For more details, please feel free to contact us.

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Introduction to the Basics of Fluororesin (PTFE)

Introduction to the Basics of Fluororesin (PTFE)

If you have any concerns such as "I want more glide," please feel free to consult us anytime!

We are engaged in the contract processing and sales of fluororesin coatings and linings at Nippon Fusso Technocoat. Here, we introduce "Basic Knowledge of Fluororesins (PTFE)." Fluororesins have various properties such as heat resistance, corrosion resistance, non-stick characteristics, sliding properties, thermal meltability, high purity, and prevention of leaching. This time, we will focus on a representative fluororesin called "PTFE (Polytetrafluoroethylene)." Its molecular formula is -(CF2-CF2)n-. It has extremely strong molecular bonds of C-C and C-F. The continuous use temperature is 260°C, and the melting point is 327°C, which is exceptionally high for a resin. The dynamic friction coefficient is 0.1, providing extremely high sliding properties and non-stick performance. Examples of applications include sizing cylinders, rolls, chutes, guides, and various food processing equipment. If you have concerns such as "things sticking and causing trouble" or "wanting better sliding," please feel free to consult us at any time. If you are struggling with "sticky substances sticking," we can also introduce our strong adhesive release coating "Tack-Free." *For more details, please feel free to contact us.

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Fluororesin Q&A

Fluororesin Q&A

"What is fluoropolymer coating?" We answer questions related to fluoropolymers!

Here is a Q&A regarding "fluororesin." 【Q&A】 ■ What are fluororesin coatings and linings? - Fluororesin possesses various characteristics such as "non-stick," "low friction," "corrosion resistance," and "insulation." Coating and lining involve surface treatment that utilizes these excellent properties of fluororesin. ■ What is the difference between fluororesin coatings and linings? - The main difference between coatings and linings is the film thickness. Both cover the surface of the base material and protect it by utilizing the properties of fluororesin, but in some cases, a thick film is applied specifically to achieve pinhole-free results. In the resin lining industry, a pinhole-free coating with a film thickness of 250μm or more is referred to as "lining." *You can view other Q&As through the link to our company website below. *For more details, please feel free to contact us.

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Japan Fluorine Techno Coat Co., Ltd. Research and Development Capability

Japan Fluorine Techno Coat Co., Ltd. Research and Development Capability

Significantly enhances the properties of fluororesin and achieves various problem-solving!

At our company, we focus not only on seed-type development but also on solving our customers' requests and challenges as a major theme of our development. It is no exaggeration to say that the product group we have developed is based on solving our customers' issues. We have a proven track record of significantly enhancing the properties of conventional fluororesins and achieving solutions to various challenges. Of course, we also engage in joint development with our customers. If you have difficult challenges, please reach out to us before you "give up." 【Examples of Problem Solving】 ■ Used as a corrosion-resistant measure in reaction vessels for hydrochloric acid systems or concentrated hydrofluoric acid + sulfuric acid under high-temperature conditions, achieving a longer equipment lifespan. ■ Improved paint recovery rates in the printing process through anti-adhesion effects, contributing to cost reduction. *For more details, please feel free to contact us.

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[Use Case Development and Solution Examples] Semiconductor Manufacturing Related

[Use Case Development and Solution Examples] Semiconductor Manufacturing Related

Change the parts from resin to metal and propose a coating using fluororesin!

This is an introduction to development and solution examples related to semiconductor manufacturing. Fluororesin molded products are used for the chemical resistance and high purity of parts that make up semiconductor manufacturing equipment. However, for parts that require mechanical strength, it was not possible to use fluororesin molded products alone. Therefore, our company proposed changing the parts from resin to metal and applying a coating of fluororesin, which excels in chemical resistance and high purity, to the metal parts. [Challenges] ■ Application: Semiconductor manufacturing related ■ Fluororesin molded products alone cannot be used for parts that require mechanical strength *For more details, please feel free to contact us.

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[Use Case Development and Solution Examples] Printing and Coatings Related

[Use Case Development and Solution Examples] Printing and Coatings Related

Easily clean printing equipment with fluorine coating! Reduce worker burden and environmental impact!

Solving complex challenges! There are various complex issues, including static electricity hazards from solvents, industrial waste treatment from detergent solvents, and various problems arising from the working environment. Our company proposes a high-performance fluorine coating that achieves improvements as follows: 【Improvements】 1. Reduced paint adhesion makes uniform paint dispersion easier 2. Shortened color change time improves operational efficiency 3. Usable even in solvent environments 4. Reduced cleaning workload 5. Improved working environment *For more details, please feel free to contact us.*

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[Use Case Development and Solution Examples] Pharmaceutical Related

[Use Case Development and Solution Examples] Pharmaceutical Related

Fluororesin coating to prevent discoloration and chipping caused by contact with metal on tablets!

This is an introduction to development and solution cases related to pharmaceuticals. In the process of manufacturing sugar-coated tablets, there was a problem where the tablets would discolor or suffer from cracking and chipping due to contact with metal containers. Therefore, our company proposed a fluororesin coating for the inner surface of the sugar-coated tablet manufacturing container, which is excellent in abrasion resistance and prevents the tablets from coming into direct contact with metal. [Challenges] ■ Application: Pharmaceuticals ■ In the process of manufacturing sugar-coated tablets, discoloration, cracking, and chipping occur due to contact between the tablets and metal. *For more details, please feel free to contact us.

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【Use Case Development and Solution Examples】Food-related

【Use Case Development and Solution Examples】Food-related

The fluororesin coating suppresses the adhesion of steamed rice to various parts in the sake brewing process!

This is an introduction to development and solution examples related to food products. In the sake brewing process, rice, which is the raw material, is steamed in a kettle and transported on a conveyor while being spread out using a crusher roll, but the steamed rice adheres to various components, hindering smooth transportation and mixing. Moreover, the residue left on parts and equipment significantly affects quality and hygiene, necessitating thorough cleaning, which places a burden on the workers. When applying a release agent simply, the hassle and cost of reapplying it after cleaning also posed challenges. Therefore, we proposed a fluororesin coating to prevent adhesion on transportation components such as the steamed rice kettle, crusher rolls, and rocker valves. [Challenges] ■ Application: Food-related ■ Adhesion of steamed rice to various components in the sake brewing process ■ Burden on workers due to thorough cleaning ■ Hassle and cost of reapplying release agents after cleaning *For more details, please feel free to contact us.

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[Construction Achievements Introduction] Fluororesin Processing 1

[Construction Achievements Introduction] Fluororesin Processing 1

Introducing our achievements in fluororesin processing for printing machine ink pans and precision molds!

We would like to introduce our track record in fluororesin processing. Our company offers suitable fluororesin coating and lining technology that dramatically enhances the performance of manufacturing equipment. 【Project Achievements (Excerpt)】 ■ Ink pans for printing machines ■ Medical devices (static electricity countermeasure specifications) ■ Coater pans for coating applications ■ Strainers for filtration devices ■ Precision molds, etc. *For more details, please refer to the PDF document or feel free to contact us.

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[Construction Achievement Introduction] Fluororesin Processing 2

[Construction Achievement Introduction] Fluororesin Processing 2

Introducing our achievements in fluororesin processing for chemical mixing tanks, urethane molding molds, and more!

We would like to introduce our track record in fluororesin processing. Our company offers suitable fluororesin coating and lining technologies that dramatically enhance the performance of manufacturing equipment. 【Project Achievements (Excerpt)】 ■ Mixing tanks for chemicals ■ Urethane molding molds ■ Carbon rolls ■ Chutes ■ Filter housings, etc. *For more details, please refer to the PDF document or feel free to contact us.

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