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Comprehensive Catalog of Sonic Corporation Blowers and Air Knives for the Food and Beverage Industry

Comprehensive Catalog of Sonic Corporation Blowers and Air Knives for the Food and Beverage Industry

Sonic's blowers and air knives use high-speed air of up to 25.4 m/sec for water removal and drying! Energy-saving blowers! Demo units available for loan!

Are there any issues with the water drainage and drying processes for beverages, food, and food processing, as well as the blowing off of water droplets from cans, bottles, and PET bottles? ------ Such issues can be efficiently and economically resolved by the Sonic Air Knife System's high air volume and high-speed air! Tasks that previously required pressure like that of a compressor can now be achieved with just 29 kPa! When comparing the air volume of a compressor and a Sonic Blower, obtaining an air volume of 7 m³/min requires 62.5 horsepower from a compressor, whereas the Sonic Blower achieves this with only 4 horsepower. The difference is significant when compared to compressors and domestic blowers! 【Features】 ● Energy-saving effect reduces consumption by 75% compared to compressor air ● Water drainage efficiency of over 95% ● Generates a large volume of air with low horsepower ● The air is clean and dry, promoting evaporation with warm air at approximately 40°C ● Energy-efficient (compared to compressors) ● Lightweight and compact design *Demo units are available for loan, so please feel free to contact us. Additionally, if you can provide samples for testing, we will conduct tests at our company.

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Sonic Case Studies: Steel Industry [Removal of Residuals on Plates]

Sonic Case Studies: Steel Industry [Removal of Residuals on Plates]

Using it before the final drying provided results that exceeded expectations in terms of drying effectiveness.

Sonic Corporation's 96” (2.44m) air knife operates with the Sonic 100 (15 horsepower motor). Long steel plates flow under the air knife at a speed of 1.22m/min to 3.05m/min. The widths of these steel plates range from 48” to 96” (1.22m to 2.44m). Typically, this line runs for several days in two shifts and then stops for several days. Essentially, it operates continuously without stopping during the given shifts. This system provides unparalleled satisfaction to customers and has demonstrated exceptional drying effectiveness when used before final drying to blow away a significant amount of residual water. [Content] [Issues] ○ After blasting the material, it needs to be wiped and all remaining sand particles must be completely blown away. ○ In special cases, residual shot may occur after passing through the cleaning brush. ○ Residual shot material sticks to large electromagnetic surfaces, making transportation hazardous. For more details, please contact us or download the catalog.

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Sonic Water Drainage Drying Case Study Collection: Removal of Residual Water After Pallet Cleaning

Sonic Water Drainage Drying Case Study Collection: Removal of Residual Water After Pallet Cleaning

I have made it possible to repeatedly position the air knife.

We proposed 12 Sonic 70 blowers with 7.5 horsepower motors, enclosures, Sonic HEPA filters, and two custom 13" Sonic XE air knives. The performance of the air knives delivered at the beginning of this system perfectly matched the blow level requested by the customer. The results of the impurity contamination tests also confirmed that Sonic's HEPA filters maintained the requested 0.3μ. Additionally, to operate most effectively while keeping the noise level below 80dB, the angle and distance of the air knives are very important, so we manufactured custom Sonic air knives that fit the existing air knife enclosures, allowing for repeated positioning of the air knives. [Content] [Issues] - Compressed air with HEPA filters - The factory was using more compressed air for automatic devices on the production line and other equipment on a daily basis - Due to the increased demand for compressed air, there was a need to add another air compressor to avoid pressure drops For more details, please contact us or download the catalog.

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Sonic Water Drainage Drying Case Collection - Propane Gas Cylinder

Sonic Water Drainage Drying Case Collection - Propane Gas Cylinder

Tilt the two air knives slightly and present a blowing method that focuses on the torso and upper part.

The air knife's gap or slot can be adjusted in length to allow for a wider gap. This means that the air knife concentrated on the body can maintain a standard gap while separately adjusting the knife's gap at the top and bottom to hit the handle and the lower ring. This method not only ensures that the air effectively hits the body of the canister but also reduces the required power consumption. SONIC has also suggested further cost reductions by using ABS piping instead of plated steel pipes to lower prices. [Content] [Issues] ○ Yankee Gas faced the problem of propane gas canisters not being sufficiently dry before going to the painting process while changing their solvent-based painting system. ○ Proper drying of the canisters is essential for effective painting. ○ The drying method they were using involved compressed air, which was ineffective and did not adequately remove moisture for painting. ○ High humidity means that no matter how much compressed air is applied, moisture remains on the canisters. For more details, please contact us or download the catalog.

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Sonic Air Knife (Standard Type) by Sonic Corporation *For Blower Use Only

Sonic Air Knife (Standard Type) by Sonic Corporation *For Blower Use Only

Improved air knife of the conventional Tear Drop (tear-shaped) design! Enhanced blowing efficiency!!

■High-Speed XE Air Knife The Sonic Corporation's High-Speed XE Air Knife nozzle, further improved from the conventional Tear Drop shape, achieves excellent work efficiency. It efficiently laminarizes the air, resulting in minimal pressure loss and uniform blowing across the entire slot. A key feature is that there are no control plates inside the air knife, allowing for uniform blowing from end to end. Additionally, it effectively draws in the surrounding air to create a powerful blow. We offer a wide variety of options for the number, position, direction, and length of the nozzle's piping installation. We also provide the world's only rotary air knife.

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Must-read before selection! 'Trivia about Air Knives'

Must-read before selection! 'Trivia about Air Knives'

Are you having trouble with the essential "water droplet removal and drying process" after cleaning? We will provide you with a booklet that includes case studies on solving post-cleaning issues across various industries!

Are you having trouble with the blow process using air? There is always a cleaning process for parts (such as components) and products (like PET bottles and retort pouches). Following that process, there is always a drying process. I have heard that this drying is an eternal theme. Shall we finally resolve this eternal theme? Sonic's blowers and air knives efficiently and economically solve problems with high air volume and high-speed air! ▼ A task that required 0.4 MPa of pressure can now be achieved with just 29 kPa! ▼ When comparing the air volume of a compressor and a Sonic blower, to achieve an air volume of 7 m³/min, a compressor requires 62.5 horsepower. In contrast, the Sonic blower can achieve this with only 4 horsepower. The difference compared to compressors and domestic blowers is significant! The "Air Knife Trivia" section includes numerous case studies for problem-solving. 【Examples of cases】 ■ Automotive industry case studies ■ Food and beverage industry case studies ■ Pharmaceutical industry case studies ■ Steel industry case studies, etc. *For more details, please request materials or view the PDF data from the download.

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【Demo unit available for loan!】Sonic Air Knife System (Blower type)

【Demo unit available for loan!】Sonic Air Knife System (Blower type)

Blow away water, dust, and dirt from parts with high-speed air for quick drying. Demo units are also available for loan!

Water removal drying with Sonic Corporation's blower and air knife! By rotating the fan inside the blower at a minimum of approximately 12,000 rpm to 20,000 rpm, it is possible to achieve a larger airflow than that of compressors or domestic blowers. Additionally, another major feature of the Sonic air knife system is its economical nature, consuming only a fraction of the power compared to similar operations using conventional compressed air. Environmentally, it not only operates at low noise levels but also contributes to the reduction of carbon dioxide emissions due to its low power consumption. Demo units are available for loan, so please feel free to contact us. 【Demo Units】 ★ Unit 1 (Sonic 70) Flow rate: 3 Nm³/min to 13 Nm³/min Motor size: 5.5 kW *With inverter ★ Unit 2 (Sonic 85) Flow rate: 4 Nm³/min to 20 Nm³/min Motor size: 7.5 kW *With inverter ★ Air Knife Total length: 610 mm Maximum wind speed: approximately 170 m/sec Connection diameter: 3 inches Slit width: approximately 1 mm Note: Please contact us if a hose is needed.

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Sonic Water Drainage Drying Case Studies: Drying of Automotive Cylinders

Sonic Water Drainage Drying Case Studies: Drying of Automotive Cylinders

It has been proven to be the most cost-effective solution.

Sonic Corporation proposed a method to install a rotating air knife (patented) from above and a standard air knife from the side, angled from top to bottom. Due to the low production speed and the complex shape of the engine block, the rotating air knife has proven to be suitable. The rotating air knife can achieve a rotational speed of 200 rpm. By rotating the air knife and then blowing, it can deliver multiple high-impact blows to the surface of the parts with a single air knife. In cases of such complex shapes, attempting to achieve the same drying with other methods would require the installation of six air knives. This technology has proven to reduce horsepower and provide the most cost-effective solution while utilizing limited space. [Content] [Issues] - The surface of the engine block has many complex irregularities, and if water remains in these areas, it can ultimately lead to defective products. - The factory has found existing drying methods to be inefficient and is seeking an urgent solution. For more details, please contact us or download the catalog.

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[Sonic] Water Drainage Drying Case Studies: Issues with Bottle Labeling

[Sonic] Water Drainage Drying Case Studies: Issues with Bottle Labeling

There was no need for additional construction, and it fit into the existing production line.

Sonic Corporation decided to operate the Sonic150 with 25 horsepower and two air knives, and to circulate air to raise the temperature coming from the air knives. The concept behind Sonic Corporation's revolutionary VT (patent pending) design is to utilize the pressure heat from the blower by partially circulating air. The exit temperature from the air knife will be approximately 45°C to 50°C. This method does not require an external thermal system. The air knife is installed about 10mm away from the bottle, allowing the bottle to pass through at a wind speed of approximately 9,300m/min. The high-speed air and heated exit temperature melt the ice and turn the remaining moisture into mist. As a result, the bottles can be completely dried. [Content] [Issues] ○ Moisture and cold air leave water droplets on the glass, resulting in the reformation of droplets before labeling. ○ Labels cannot be applied until the bottles are dried. ○ The injection and labeling of bottles can only occur after the empty bottles are stacked in a warmed warehouse and heated. For more details, please contact us or download the catalog.

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[Third Edition] Things You Want to Read Before Selection! "Trivia about Air Knives"

[Third Edition] Things You Want to Read Before Selection! "Trivia about Air Knives"

Third installment! For those of you who have been unable to solve problems until now... Here are numerous case studies for problem-solving!

Are there any issues with the food processing drying process or the blowing off of water droplets from cans/bottles? The Sonic Air Knife System, with its high airflow and high-speed air, efficiently and economically solves such problems! Tasks that required a pressure of 0.4 MPa can now be achieved with just 15-20 kPa! When comparing the airflow of a compressor and a sonic blower, obtaining an airflow of 7 m³/min requires 60 HP (53 kW) with a compressor. In contrast, a sonic blower achieves this with only 5 HP (3.7 kW). The difference is significant compared to compressors and domestic blowers! For those who have not been able to resolve issues until now… we have numerous case studies for problem-solving! 【Case Studies】 - Food/Beverage Industry - Automotive Industry - Pharmaceutical Industry - Steel Industry, etc. *For more details, please refer to the PDF materials or feel free to contact us. *We also have a 'Case Study Collection' that we send out regularly. If you have any requests, please feel free to contact our staff.

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Continuation! Things you want to read before selection! "Trivia about Air Knives"

Continuation! Things you want to read before selection! "Trivia about Air Knives"

Are you having trouble with the essential "water droplet removal and drying process" after cleaning? We will provide you with a booklet featuring case studies that solve post-cleaning issues across various industries!

In response to popular demand, we are publishing "Continuation! Must-Read Before Selection! 'Air Knife Trivia'! It can dry with up to 1/4 the electricity compared to blowing with a compressor! There is always a cleaning process for parts (such as components) and products (like PET bottles and retort packs). After that process, there is always a drying process. I have heard that this drying is an eternal theme. Shall we finally conclude this eternal theme? Sonic's blowers and air knives efficiently and economically solve problems with high air volume and high-speed air! ▼ A job that required 0.4MPa of pressure can be achieved with just 29kPa! ▼ Comparing the air volume of a compressor and a Sonic blower, to achieve an air volume of 7m³/min, a compressor requires 62.5 horsepower. In contrast, a Sonic blower can achieve this with only 4 horsepower. The difference is significant compared to compressors and domestic blowers! "Air Knife Trivia" includes numerous case studies for problem-solving. 【Featured Case Studies】 ■ Automotive industry case studies ■ Food/Beverage industry case studies ■ Pharmaceutical industry case studies ■ Steel industry case studies, etc.

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