Mobile waste gypsum board semi-hydrated gypsum conversion device
Processing capacity 1 ton per hour
Crushed separation of waste gypsum boards can be converted into semi-hydrated gypsum on-site.
Crushed and separated waste gypsum boards can be heated at over 120°C for a certain period, resulting in the production of semi-hydrated gypsum through water and hydration reactions. If a generator is mounted on a 4-ton unic truck, processing can be done immediately. The produced semi-hydrated gypsum can be stored by packing it into flexible containers. Semi-hydrated gypsum serves as an excellent solidifying agent when mixed with lime, cement, and other materials. Solidifying agents can be produced on-site for solidification treatment. Technologies for addressing fluoride in gypsum and suppressing hydrogen sulfide generation have also been established. Consulting services for the recycling of waste gypsum boards into solidifying agents that immobilize fluoride and suppress hydrogen sulfide generation are available nationwide in Japan. Each project costs 525,000 yen (excluding consumption tax).
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basic information
The industry's first mobile semi-hydrated gypsum board dehydration device. It can convert waste gypsum boards into semi-hydrated gypsum on-site while being moved. Solidification treatment for ground improvement and dredged soil processing can be achieved using semi-hydrated gypsum alone or in combination with lime. Producing and using semi-hydrated gypsum as a solidifying agent significantly reduces solidifying agent costs. The key feature is that solidifying agents can be produced on-site where solidification is needed. The processing capacity is 1 ton per hour, and due to its compact design, it can be mounted on a 4-ton truck along with a generator. No legal permission is required to purchase dihydrate gypsum and produce semi-hydrated gypsum on-site. As it is an electric heating semi-hydrated gypsum conversion device, it can produce products with a high content of semi-hydrated gypsum. It is energy-efficient and has excellent thermal efficiency, with fuel costs per ton being less than about one-fourth of that of a rotary kiln. Regarding the solidification of gypsum boards, we can provide guidance if you contract with us as "Waste Gypsum Board Recycling Consultants."
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Due to new development, sales results are yet to come.
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Company information
Our company is small, but we have applied for patents for electric dust collectors and sludge solidification treatment devices. Currently, we are providing environmental purification technology consulting based on cutting-edge environmental purification technology, as well as developing and planning environmental purification devices. We have developed and are selling environmental purification products such as the dioxin removal coagulant Ultra Separate SDS, the heavy metal removal coagulant Ultra Separate S300, and the turbidity coagulant Ultra Separate MC, which is effective for a wide range of applications from organic wastewater to the purification of lake water quality. We are also currently selling a dihydrate gypsum semi-hydration device that can convert waste gypsum boards after crushing and separation into recyclable raw materials. We are developing solidifying agents for soil conditioners, high-moisture sludge, and sludge containing heavy metals, utilizing the semi-hydrated gypsum produced from the dihydrate gypsum semi-hydration device, and we plan to sell these as well. We intend to continue developing products and goods based on environmental purification technology in the future.