Please utilize Takaya's flying probe tester for substrate inspection for lighting (LED lighting).
By utilizing color sensors for automated inspection, we overcome the limitations of visual inspection, achieving quality stabilization and increased efficiency. Automation reduces the burden on operators and establishes consistent inspection standards, balancing improved product reliability with cost reduction. 【Implementation Achievements】 - Transition from visual inspection to automated inspection. - Achieved quality stabilization through precise automated inspection using color sensors. 【Challenges Faced by Customers】 Operator Burden: Visual inspection relies on the skills and experience of operators, leading to issues such as fatigue and decreased concentration during long hours of work. As the burden on operators increases, the risk of reduced inspection accuracy rises. Variability in Judgment Criteria: Visual inspection involves subjective judgments from individuals, resulting in variability in quality standards. Inconsistent judgments can lead to the outflow of defective products and excessive inspections. Difficulty in Confirming LED Characteristics: Determining subtle characteristics such as the color and brightness of LEDs is challenging through visual inspection. Inspections based on accurate numerical standards are required.
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**Benefits of Introducing Flying Probe Testers** Reduction of Operator Burden: With automatic inspection using color sensors, visual confirmation by operators is unnecessary. Automation improves work efficiency and prevents fatigue and errors. Standardization of Judgment Criteria: By setting clear judgment criteria through numerical comparison, consistency in inspection results is achieved. This prevents over-detection and misses, ensuring stable quality. High-Precision Characteristic Inspection: Accurately measuring the color temperature, brightness, and wavelength characteristics of LEDs and comparing them to reference values. Detecting subtle differences in color and brightness to eliminate defective products early. Improvement of Data Storage and Traceability: Recording and storing inspection data allows for future quality assurance and troubleshooting. This enables quick responses to customer demands.
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**Effects of Implementation** Reduction of Worker Burden: With automatic inspection using color sensors, visual confirmation by workers is unnecessary. Automation improves work efficiency and prevents fatigue and mistakes. Standardization of Judgment Criteria: By establishing clear judgment criteria through numerical comparison, consistency in inspection results is achieved. This prevents over-detection and oversight, ensuring stable quality. High-Precision Characteristic Inspection: Accurately measuring the color temperature, brightness, and wavelength characteristics of LEDs and comparing them to reference values. Detecting subtle differences in color and brightness to eliminate defective products early. Improvement of Data Storage and Traceability: Recording and storing inspection data allows for future quality assurance and troubleshooting. This enables quick responses to customer demands. **Application Examples** General Lighting Circuit Boards: Detailed inspection of variations in LED color temperature and brightness. Automotive Lighting Circuit Boards: Quality inspection of automotive lighting that requires strict brightness and color accuracy. Special Purpose Lighting Circuit Boards: High-precision verification in LED characteristic inspections for medical and filming applications.
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Company information
Founded in 1894 as a textile company, Takaya Textile expanded and established its electronics division in 1966, starting the assembly of transistor radios. Today, in addition to contract manufacturing services (EMS) related to electronic devices, the company actively manufactures and sells various electronics, including in-circuit testers (printed circuit board inspection devices) and RFID (a technology that enables information exchange through short-range wireless communication from tags containing IC information), as well as IT consulting and system solutions, both domestically and internationally. We continue to evolve as a corporate group that contributes to societal development, with textiles and electronics as our dual pillars.