Reflects the sun's heat and prevents the heat from the furnace with a heat-insulating sheet! Reduces electricity costs.
Thermal barrier, Sky method, Fit method
We will introduce patented methods【Sky Method】【Fit Method】that use high-performance heat-insulating sheets to prevent temperature rise within factories.
The "Sky Method" is a construction technique that involves installing a high-performance heat insulation sheet that cuts approximately 97% of the "radiant heat from the sun," which cannot be completely prevented by insulation materials, onto a corrugated roof, resulting in a maximum indoor temperature reduction of 11°C. The "Fit Method" significantly reduces heat emitted from drying ovens and machinery using fireproof certified heat insulation sheets, protecting workers from heat-related illnesses. ◆◆◆◆◆◆◆ Exhibition Participation Announcement ◆◆◆◆◆◆◆ ◇ Event Period: January 29 (Wed) to January 31 (Fri), 2025, 10:00 AM to 5:00 PM ◇ Venue: Tokyo Big Sight, East Halls 1 & 2 and Conference Building ◇ Booth: 2J-20 ◇ Admission: Registration is required for entry (please refer to the News [Seminars & Events] page) ◇ Highlights: Full-scale exhibition of patented methods "Sky Method" and "Fit Method"! There will be experiential models available, allowing you to see, touch, and feel the effects of heat insulation.
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basic information
▼Sky Method https://www.e-lifetech.com/factory/sky/ Installation of heat-insulating sheets over corrugated roofs ◆Features ■ Indoor temperature in summer decreases by approximately 11°C (maximum temperature difference based on experimental results) ■ Contributes to savings on air conditioning costs, prevention of product deterioration, and improvement of working environment ■ Provides stable heat insulation effects regardless of the skill level of workers or weather conditions during installation ■ Effective against rain leaks ■ Uses strong double-sided tape that does not peel off even in winds of 40m/s ▼Fit Method https://www.e-lifetech.com/product/fit/ Insulates heat released around drying ovens and machinery ◆Features ■ Obtained non-combustible certification from the Minister of Land, Infrastructure, Transport and Tourism, ensuring safety for use around high-temperature furnaces ■ Sheets with a thickness of 0.2mm can be joined and grommet processed ■ Prevents heat release by enclosing the entire furnace ■ Reduces the risk of malfunction by exhausting high heat through ducts created by enclosure ■ Can be installed even on large machinery
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Applications/Examples of results
Thermo Barrier "Sky Method" 【Implementation Results】 Printing Factory (Construction Area: 954m²) Food Factory (Construction Area: 2,240m²) Automotive Parts Factory (Construction Area: 3,644m²) Automotive Parts Factory (Construction Area: 11,400m²) ...and many others ▼We have many examples introduced on our website. https://www.e-lifetech.com/works/f_sky/ Thermo Barrier "Fit Method" 【Implementation Results】 Heating Furnace (Construction Area: 3,000m²) Automotive Parts Manufacturing Line (Construction Area: 250m²) Drying Furnace (Construction Area: 40m²) Painting Drying Furnace Equipment (Construction Area: 747m²) Metal Printing Oven, Ceramic Firing Furnace, Cupola (Smelting Furnace), Large Refrigerator Curtains, etc. ▼We have many examples introduced on our website. https://www.e-lifetech.com/works/f_shadannetukouhou/
Detailed information
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[Sky Method] ▶https://www.e-lifetech.com/factory/sky/
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The reason why the shade of a corrugated roof is hot and the shade of a tree is cool, as well as the principles of heat, will be explained! Even though the wind flows through and the temperature remains unchanged, why is the shade of a corrugated roof hot while the shade of a tree is cool? The answer lies in "radiant heat." Radiant heat refers to electromagnetic waves such as far-infrared rays. When you have a campfire in a drum can, your body warms up even though the wind is blowing. In this way, radiant heat moves from the hotter object (the drum can) to the cooler object (the human body), transmitting heat regardless of the air. 【Reasons why the shade of a corrugated roof is hot】 ■ Temperature in summer: 70°C to 80°C ■ Human skin temperature: about 32°C to 33°C ■ Radiant heat from the corrugated roof is directed towards the human body ■ Even in the same shade, the perceived temperature can vary greatly due to the presence or absence of radiant heat ➙ The Sky Sheet (heat-insulating sheet) used in the Sky Method cuts 97% of the radiant heat from the sun.
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A single installation can simultaneously address heat insulation and rain leakage prevention! Introducing a new method that solves the challenges of heat-reflective coating. The "Sky Method" involves installing a sky sheet made of aluminum foil, which excels in reflecting radiant heat. It provides uniform heat insulation effects regardless of the skill level of the workers or the weather conditions during installation. Additionally, it effectively prevents rain leakage, which is characteristic of corrugated roofs, allowing for both heat insulation and rain leakage prevention to be achieved in a single installation. 【Features of the Installation】 ■ A method that installs a sky sheet made of aluminum foil, which excels in reflecting radiant heat. ■ Provides uniform heat insulation effects regardless of the skill level of the workers or the weather conditions during installation. ■ Effectively prevents rain leakage, which is characteristic of corrugated roofs. ■ Allows for both heat insulation and rain leakage prevention to be achieved in a single installation.
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Sky Method Energy Saving Effect The maximum temperature difference measured based on experimental results is approximately 11°C. By alleviating summer heat, it can also be used to save air conditioning costs, prevent deterioration of stock products, and improve the working environment. [Effects of Implementation] ■ Savings on air conditioning costs ■ Prevention of stock product deterioration ■ Improvement of the working environment Experiment-Proven Reliable Quality Indoor temperature measurement test by Professor Nakayama of Shizuoka University Faculty of Engineering regarding the presence or absence of thermal barriers. [Experimental Results] ■ Maximum energy-saving effect of approximately -11°C ■ Attic temperature decreased by "up to 9°C" ■ Temperature of warm air mass in the attic decreased by "approximately 4°C" ■ Achieved up to approximately 30% reduction in electricity costs ■ Patent obtained (Patent No. 6598337)
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[Fit Construction Method] ▶https://www.e-lifetech.com/product/fit/
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A non-combustible sheet made by combining glass fiber with a special resin sheet and applying aluminum foil on both sides. It can be sewn to form a wide sheet like a tent, allowing it to enclose a drying oven and release heat outdoors. By encapsulating the heat generated by machines and cutting off the heat emitted from them, it is possible to improve the working environment.
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Features - Non-combustible certified sheet - Heat-resistant with a thickness of 0.2mm - Can be sewn together; sheets can be connected - Expected to provide heat insulation and energy-saving effects Can be processed into various forms such as accordion curtains, roll screens, magnetic curtains, and partition curtains.
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Effectiveness Test of Thermo Barrier Fit Experiment conducted by Professor Akira Nakayama (specializing in thermal engineering) at Shizuoka University, Faculty of Engineering. 【Testing Method】 A constant level of radiant heat flux is exposed to the surface of the Thermo Barrier Fit, and the temperature rise is measured using sensors installed on the backside of the Thermo Barrier Fit. Based on the measured temperature rise data, the heat transfer index (RHTI24, RHTI24-RHTI12) and heat transfer factor (TF) are calculated to evaluate thermal conductivity. 【Test Results】 It was confirmed that at a steel plate temperature of 198℃, the Thermo Barrier Fit can reduce radiant heat by approximately one-third. Similar results were obtained at 105℃ and 145℃. By using the Thermo Barrier Fit, radiant heat can be suppressed compared to direct exposure to radiant heat.
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By using thermal barriers on the roofs and walls of homes and factories, it is possible to suppress the rise in building temperature caused by the radiant heat of the summer sun, thereby lowering the perceived temperature. This makes it possible to reduce the use of air conditioning. Thermal barriers are also effective in winter. In winter, the indoor temperature tends to escape outside. Since thermal barriers reflect the radiant heat generated indoors back into the room, they help prevent a decrease in indoor temperature. Utilizing this function, thermal barriers play a very important role in achieving "cool in summer and warm in winter" easily and affordably.