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  6. [Production Example] Stiffener

[Production Example] Stiffener

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last updated:Oct 30, 2023

ユニオン・マエダ
ユニオン・マエダ
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We will introduce a case where we can accommodate similar products of varying lengths, resulting in a significant improvement in material yield!

We would like to introduce a case where our company manufactured "stiffeners" for truck bed pillar components. The customer's blanking process involved total punching with an NC turret punch, which resulted in poor material yield, high processing costs, and long lead times. In response, we designed and developed a mold that uses the material width of the coil as the product width, allowing for changes in the feed amount to adjust the product length. As a result, we were able to accommodate all similar products with varying lengths, significantly improving material yield, reducing processing costs, and enabling shorter delivery times. [Case Overview (Partial)] ■ Issues - The blanking process involves total punching with an NC turret punch, leading to poor material yield, high processing costs, and long lead times. - There are multiple similar products in the product lineup that only differ in length. *For more details, please refer to the PDF document or feel free to contact us.

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【製作事例】スティフナー1.PNG

[Production Example] Stiffener

【製作事例】スティフナー1.PNG
【製作事例】スティフナー1.PNG
  • Related Link - https://union-md.co.jp/product.html

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【Other Case Summary】 ■Results - Able to accommodate all similar products of varying lengths, significantly improved material yield, reduced processing costs, and provided proposals for short delivery times. ■Technical Elements - Press method using progressive coils - Mold technology *For more details, please refer to the PDF document or feel free to contact us.

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Union Maeda Co., Ltd. Company Profile

Union Maeda Co., Ltd. Company Profile

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Steel plate V pulley and tension pulley

Steel plate V pulley and tension pulley

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ユニオン・マエダ

ユニオン・マエダ

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We are in an era dominated by hybrids, but since we changed our company name to Union Maeda, we have aimed for the integration of processing technologies. We believe this has culminated in the production of parking stop units for coin-operated parking. Moving forward, we intend to further transform by enhancing individual processing technology levels while also adding assembly technology and control systems.

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