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  6. [Case Study] Cost Reduction through Changes in Manufacturing Method of Mass-Produced Screws

[Case Study] Cost Reduction through Changes in Manufacturing Method of Mass-Produced Screws

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last updated:May 09, 2024

池田金属工業
池田金属工業
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A case where the manufacturing method was changed from cutting processing to forging processing, resulting in a 70% cost reduction in the customer's purchase unit price.

We would like to introduce a case where we proposed "reducing the manufacturing process and increasing production lots" to an industrial machinery manufacturer. The customer was purchasing low-head type special-shaped hexagon socket bolts M2 from an e-commerce site, but they had a request to reduce costs due to the high unit price and increasing usage. We proposed a change in the manufacturing method, which was adopted without any issues and met or exceeded the performance of the conventional products, resulting in significant cost reduction. [Case Overview] ■ Issues - Costs had become too high - The shape was not particularly difficult to manufacture, despite being outside JIS standards ■ Requirements for Solving the Issues - Reduction of costly machining processes - Establishing production lots that ensure stable lead times *For more details, please refer to the related links or feel free to contact us.

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【課題解決事例】産業機械メーカー<調達・資材>.PNG

[Case Study] Cost Reduction through Changes in Manufacturing Method of Mass-Produced Screws

【課題解決事例】産業機械メーカー<調達・資材>.PNG
【課題解決事例】産業機械メーカー<調達・資材>.PNG
  • Related Link - https://www.ikekin.co.jp/case/3520/

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【User Benefits】 ■ Achieved approximately 70% cost reduction (customer purchase unit price) ■ Significant reduction in lead time *For more details, please refer to the related links or feel free to contact us.

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Technical Data: Basics of Screws (Reference Dimensions)

Technical Data: Basics of Screws (Reference Dimensions)

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池田金属工業

池田金属工業

Building materials, supplies and fixtures manufacturers

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We are not just a simple fastener supplier; we approach our customers' problem-solving with a broad perspective on "fastening." Instead of relying on measures based on experience and habit, we propose the best solutions after understanding the root causes of the problems.

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