Improved productivity due to reduced exchanges and maintenance! Introducing examples of cases treated with New Kanak processing.
Due to the use of glass fibers in the hopper chute materials used in the resin raw material manufacturing factory, we were struggling with wear and contamination. We implemented "New Kanack Treatment" to see if we could suppress wear and contamination by improving surface hardness through surface treatment. As a result, we were able to use it for four years without any issues, and the reduction in replacements and maintenance led to increased productivity. 【Case Summary】 ■ Conventional Issues - The hopper chute wore out quickly, requiring regular inspections and replacements. ■ Treatment Effects (due to improved surface hardness) - Reduction in wear *For more details, please refer to the PDF document or feel free to contact us.
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【Specific Processing Effects】 ■ No treatment: Regular replacement over 2 years → New Kanak treatment: Used for 4 years (no issues) ■ Increased productivity due to reduced replacements and maintenance ■ Prevention of contamination due to wear *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Kanak processing is a gas nitriding treatment using a unique method. The material is held in a heating atmosphere of around 500°C for several hours, allowing nitrogen to diffuse and permeate from the steel surface, reacting with metal elements to form a hardened layer. Unlike conventional nitriding treatments, there are very few brittle iron nitride compounds near the surface, and the high compressive residual stress and smooth hardness distribution are characteristics of Kanak processing.
