Is it true that over 90% fail? What are the necessary steps to aim for a "smart factory" that doesn't come easily?
Due to the decrease in the working population, labor shortages in various industries have become serious, and the term "DX promotion" has become more commonly heard. In the industrial sector, "smart factories" also fall under this category. While many companies envision their ideal and work on DX, only a very few succeed. Despite investing in and implementing systems with rich functionalities, the on-site acceptance and readiness are often lacking, leading to operations not running as intended. Such situations are not uncommon in both large and small factories. How can we promote DX and the transformation into smart factories without failure? We will share our thoughts, services, and initiatives on this matter. *For more details, please download the PDF or contact us.*
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<Qosmos Overview> It is a cloud-based CMMS (Computerized Maintenance Management System) that provides services tailored to the needs and desired states of various companies and factories, ranging from the paperless management of inspection reports and manufacturing daily reports, approval, and sharing to the RPA (Robotic Process Automation) of judgment tasks, as well as predictive maintenance support through AI for equipment failures and material shortages. With the motto "Creating new markets with maintenance data," it is not only focused on quality control (QC) in factory operations but also extends to all maintenance targets, including buildings and equipment. <Exhibition Achievements> November 2020: Cybozu Days December 2021: Smart Factory JAPAN July 2022: TECH BEAT Shizuoka And other exhibitions primarily related to maintenance across various industries.
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BPM was founded in 2011, sparked by an encounter with a craftsman. Since then, we have faced "maintenance" daily on-site. Diving into the maintenance industry as an outsider was a series of shocks. Communication was primarily through phone and fax, there was no concept of managing documents digitally, and we only grasped the situation on-site for the first time that day, relying on the skills of the craftsmen to somehow manage. Through this chaos, I realized that the inefficient and analog world has its limits, and we started developing systems with traceability in mind. In 2020, we released Qosmos, and in 2023, we launched SUKKHA. Maintenance, such as routine inspections of factory production equipment, is an important job that supports people's lives in unseen ways. However, the number of skilled workers on-site is decreasing, and the structure that relies on individual skills is beginning to crumble. The techniques and histories that were passed down through paper and verbally are invaluable. Who will preserve these skills and carry on the maintenance, which is a social infrastructure? By leveraging maintenance data and integrating technology on-site, we aim to support professionals and contribute to a sustainable society.