[Improvement Case] Consolidated 26 varieties into 3 types! Roll products suspended packaging
Cumulative achievement of 15,000 sets. Consolidated 26 types into 3! Successful packaging design case at Nitto Denko. [*Awarded the Logistics Award in 2017]
The "Suspended Packaging for Film Roll Products" is a successful case of packaging design for Nitto Denko, which won the Logistics Award in 2017. By reducing the types of packaging materials and accommodating a variety of products, we were able to cover 26 different products with just three types of packaging materials! 【Before Improvement, We Faced These Issues】 ■ Before implementation, different packaging materials were used for each product. ■ The use of multiple types of packaging materials resulted in bulky storage space. ■ Some packaging materials were not made of cardboard, which was harmful to the environment. *Please refer to the PDF available for download for details on the effects and benefits after improvement.
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basic information
Naviace Co., Ltd. is a reinforced cardboard manufacturer specializing in export packaging/design for heavy goods and collective packaging. We propose "total logistics cost reduction" through heavy goods packaging and export packaging design. With over 65 years of experience, we continue to refine our design technology. 【What is "total logistics cost reduction"?】 ■ Breakdown of general logistics costs: Transportation costs… 60% Storage/handling… 27% Packaging materials… 5% Management and others… 8% Rather than simply pursuing a reduction in packaging material costs, we strive to propose total logistics cost reduction through the design of packaging materials, which includes reducing the labor involved in packaging operations, improving transportation/loading efficiency, enhancing storage efficiency, facilitating unpacking, and making disposal easier. *For more details, please refer to the PDF document or feel free to contact us.
Price information
Prices vary depending on the lot, dimensions, and structure. Please feel free to contact us.
Delivery Time
※After the specifications are decided, the initial delivery will take about 10-14 days, and repeat orders will take about 7-10 days.
Applications/Examples of results
■Usage Pharmaceuticals, pharmaceutical raw materials, rubber, resin-related products, explosives, etc. The Japan Packaging Technology Association, a public interest incorporated association, has received over 10 awards at the "Japan Packaging Contest," with extensive experience in packaging design, particularly for heavy items. ■Awards at the Japan Packaging Contest 2005: Minister of Economy, Trade and Industry Manufacturing Industry Bureau Director's Award for "Surface Protection Film Collective Packaging" 2007: Category Award for "X-ray Equipment" 2008: Minister of Economy, Trade and Industry Manufacturing Industry Bureau Director's Award for "Headlight Packaging" Logistics Award for "700kg Roll Suspended Packaging" 2009: Minister of Economy, Trade and Industry Award for "Collective Packaging of 40 Export Chairs" (Highest Award at the Japan Packaging Contest) 2010: Logistics Award for "Two Rolls Suspended Packaging" 2011: Chairman of the Japan Chamber of Commerce and Industry Award for "All Cardboard Packaging of Large Copiers" 2013: Logistics Award for "All Cardboard Packaging of Digital Mixing Consoles" 2014: Appropriate Packaging Award for "Bulk Packaging" 2015: Logistics Award for "Improvement of Paper Joint Lock" 2016: Category Award for "Support Lock - All Cardboard Packaging of Aircraft Seats"
catalog（3）
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Company information
◆Reinforced cardboard "Navi Ace" ◆Cardboard pallet "Navi Palette" We propose improvements to logistics challenges. 【Features】 ~90% of the raw materials are recycled paper~ - Lower CO2 emissions compared to other materials - Higher recyclability than other materials This contributes to carbon neutrality. ~Can be processed using the same methods as regular cardboard~ - Superior processability compared to other materials This allows for custom designs tailored to the contents, which can improve logistics efficiency and contribute to cost reductions such as transportation expenses. *Other materials = wood, iron or steel, plastic resin, paper tube materials, etc. Additionally, we established and relocated a new manufacturing facility in 2023, expanding our production scale. - Smoother deliveries across the Kanto region - Improved quality with new equipment - Production facilities that consider the global environment and labor conditions - Doubling production capacity enables the creation of packaging for heavier and more complex products. *As of September 2023, we changed our company name from Fukuno Cardboard Industry to Navi Ace Kanto.
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