A pile three-dimensional structure with a maximum height of 60mm. Furthermore, it is possible to manufacture unique three-dimensional composite materials by combining it with various composite materials.
We also have manufacturing equipment for pile three-dimensional structures and can produce pile three-dimensional structures with a maximum height of 60mm. By combining materials such as non-woven fabrics, textiles, paper, metal foils, and resin sheets, we can manufacture a wide variety of pile three-dimensional composite materials.
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basic information
■Pile height: Can be freely designed from 4 to 60mm ■Pile types: Can be freely designed as loop pile, cut pile, or cut & loop pile ■Pile materials: Can use resin fibers such as polyester, nylon, polypropylene, as well as functional fibers like metal fibers, hollow fibers, and conductive fibers ■Composite materials can be bonded with various resins such as rubber and urethane, using non-woven fabrics, textiles, paper, metal foils, resin sheets, etc. These composite materials can also be produced by our company ■Composite materials can be sourced from both domestic and overseas manufacturers ■From development to prototyping and mass production, processes are carried out at our domestic facilities certified with ISO 9001 and 14001, allowing for speedy and detailed responses.
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Applications/Examples of results
■Artificial Turf (All-Cut Pile Structure + Urethane) - Urethane is bonded to an all-cut pile structure primarily made of polyethylene, ensuring strength that can withstand use on soccer fields. - Width of 4m, total thickness of 10-60mm. - Proven performance for soccer fields, tennis courts, and schoolyard artificial turf, among others. ■Coastal Erosion Prevention Material (All-Cut Pile Structure + Rubber-Based Resin) - A composite material of an all-cut pile structure and rubber resin is formed into a cylindrical shape with the pile surface on the outside. - By filling this with sand and burying it on the coast, it helps prevent erosion from the sea. - Since the outer surface of the cylinder is made of piles, it prevents shifting due to the interlocking with the sand. Additionally, even after the buried composite material is exposed on the sea side, the pile section serves as a reef, contributing to the maintenance and activation of the ecosystem. ■Please feel free to contact us for inquiries about specifications, prototypes, or estimates!
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Company information
Our company manufactures and sells a wide range of large-sized, multi-layer composite materials, including carpets and industrial materials. We celebrated our 100th anniversary in 2021 and have transactions with various industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. We are enhancing our facilities and development and quality systems to respond quickly to customer requests. 〇 Our Features - Expertise in the development and production of wide, large-sized, multi-layer composites - Consistent support from a single domestic location ⇒ Flexible and rapid response, advantageous logistics - Quality system certified by ISO9001 and JIS - Capability to build individual high-level quality systems (proven in aerospace and automotive sectors) - Overseas procurement of materials and equipment is possible. We also have technical partnerships abroad. 〇 Flow from Development to Production 1. Proposal and specification discussions 2. Small-scale prototyping 3. Finalization of specifications 4. Mass production and after-sales follow-up 〇 Materials Used, Resins - Materials: Fabrics, non-woven fabrics, resin sheets, paper, metal foils, glass fibers, etc. Basically, we can accommodate anything that can be rolled. - Resins: Olefin, acrylic, rubber, PVC, polyurethane, etc. (Solvent-based materials are not acceptable)