[Case Study] We want to reduce the drying time of metal parts.
Easy-to-clean top discharge centrifuge KMβ
Thanks to the proposal of our unique driving program, the drying process time after dehydration has been reduced by 34%, improving work efficiency.
We proposed and delivered a small parts dewatering machine based on the request from Company O, a metal parts manufacturer, stating, "After washing the work (complex-shaped metal parts), we are using a dewatering machine, but the water drainage is poor. We want to somehow improve the dewatering efficiency and shorten the drying time after dewatering." As a result of using our centrifuge, we received feedback that the drying process time after dewatering was shortened by 34%, leading to improved work efficiency.
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basic information
【POINT】Unique Operating Program ■Drying time reduced by 34%. We propose a unique operating program different from conventional dehydrators. The drying time has been reduced by 34%. When we first consulted, the metal parts we examined were small, about 2 to 5 cm, and I felt that "there might be a lot of residual moisture even after applying centrifugal force." To reduce the residual moisture, we proposed a unique program that allows for special movements in addition to the normal operating method. By suggesting a specification that allows rotation in both the forward and reverse directions, we implemented a complex movement rather than a monotonous one, effectively removing the moisture trapped in the recesses of the small parts. Please check the details below for other points.
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Applications/Examples of results
Company O, a manufacturer of metal parts.
Detailed information
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【Improved Work Efficiency】 Previously, the motor of the dewatering machine required rewiring each time to perform special movements. However, with our control method, such cumbersome tasks are no longer necessary, and special movements can now be executed with a single touch on the touch panel. As a result, the time-consuming and tedious task of rewiring has been eliminated, significantly improving work efficiency. 【Reduction of Labor Costs through Automation】 We have programmed the system to automatically control movements via the touch panel and set timers. With timer control, automatic operation has become possible, leading to a reduction in labor costs through automation. After introducing our small parts dewatering machine, it has become easier to dewater a larger amount of moisture compared to conventional machines. As a result, the drying process time after dewatering has been shortened by 34%, and we have received positive feedback regarding the improved work efficiency.
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Company information
Since its establishment, the Matsumoto Machinery Group has been dedicated to developing centrifuges that embody our customers' voices, even when faced with challenging materials and operational processes. We work together with our customers to think, overcome, and continuously evolve our centrifuge technology. We are focused on developing small centrifuges that comply with GMP standards, aimed at realizing a manufacturing environment process that prioritizes safety, which is essential for protecting people's health and lives. We are currently sharing the operation processes and models of our machines on YouTube. If you are considering a centrifuge, please take a moment to view the actual machines in our videos.