You can use it for three times longer than a lead battery of the same capacity! Here’s the story of switching to a lithium-ion battery.
A company in Kanagawa Prefecture that stores, manages inventory, and handles import/export of metal pallets has requested a diagnosis because one cell of their battery has completely stopped functioning. The battery was purchased in July 2014 and had operated for 7,100 hours by June 2020 (approximately 4.7 hours per day), indicating quite heavy usage. We proposed to replace the one cell, remove the overall sulfation, and restore the specific gravity to a consistent level. By switching the vehicle's battery to a lithium-ion battery, it can be used for container loading and will last three times longer than a lead battery of the same capacity. If you need to replace lithium-ion batteries for forklifts, please leave it to us. 【Lithium Battery Operating Status】 ■ The introduced lithium-ion battery has the same capacity as the lead battery, which is 560Ah. ■ The charger is rated at 150A (however, since the outlet is rated at 20A, the current is set to 120A). ■ Operating time: Approximately 4 to 6 hours per day. ■ Charging time: Approximately 2 to 4 hours per day. *For more details, please refer to the PDF document or feel free to contact us.
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【Other Lithium Battery Operating Status】 - It seems that the operating hours have not changed since the introduction, meaning the genuine battery has lasted for 6 years with this operation. - The average discharge is about 60% to 70% daily, so with a catalog lifespan of approximately 1300 cycles, if we assume 250 operating days a year, it amounts to 5.2 years, which almost matches the calculations. - The long idle time is due to extending the BMS power-off setting for scheduled charging. - For safety reasons, the battery power is turned off about 3 hours after use. *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Our company restores batteries of forklifts that have shorter operating hours. Many companies have successfully achieved "cost reduction = 40%" and "energy-saving CO2 reduction = 98%" through restoration. Please feel free to contact us for more information.