Case Study of Lithium Implementation for Forklifts: Operational Verification in a Cold Storage Warehouse
Introducing a verification example that concluded a single battery can operate for up to approximately 20 hours!
"Is it possible for one lithium-ion battery to operate for 24 hours?" "We conducted an investigation regarding whether the charging location, which has a lot of frozen cargo, would cause the temperature to drop below 0°C during charging, making it impossible to charge." The operating time per day was approximately 16.5 hours, with a charging time of about 4 hours and idle time of around 3 hours, resulting in a discharge capacity of about 80% of 280Ah, with two cycles (450Ah) of operation. As a result of the investigation, it was concluded that it is "possible" for one battery to operate for 24 hours, with a maximum operation time of about 20 hours. [Customer Overview] ■ Operating Location: -25°C cold storage ■ Lithium-ion Battery: 280Ah 48V ・Operating Temperature: -30°C to 55°C ・Charging Temperature: 0°C to 55°C ■ Fast Charger: 150A ■ Charger Installation Location: 0°C location *For more details, please refer to the PDF document or feel free to contact us.
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【Conclusion】 ■ It is "possible" for one battery to operate for 24 hours. ■ It can operate for about 20 hours at maximum. ■ The battery temperature during charging will not drop below 0°C if charged immediately after use. ■ If left alone, the temperature will continue to drop, but if charged, it can be used at temperatures down to -30°C. ■ By improving the operability of charging, charging time can be further increased. ■ The necessity of having a 300A charger relates to compatibility with electrical equipment (which requires 60A), but it would be beneficial to have one. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Our company restores batteries of forklifts that have shorter operating hours. Many companies have successfully achieved "cost reduction = 40%" and "energy-saving CO2 reduction = 98%" through restoration. Please feel free to contact us for more information.
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