[Case Study] Wireless Andon System for Calling Lift Operators

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last updated：Dec 23, 2024

パシフィック湘南

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Wireless Andon System for Calling Lift Men at Truck Berths [Case Study of Kodama Service]

【Introduction Factory】 Kodama Service Co., Ltd. Saitama Sales Office 【Purpose】 To call workers and forklift operators when trucks arrive at the truck berth (loading area). 【Size】 Inside the warehouse, approximately 60m × 50m. 【Situation】 To efficiently load necessary products onto trucks, forklifts will be moving around the warehouse for packaging, repacking, and moving products within the warehouse. 【Operation】 ★ Calling the forklift operator Truck drivers will call the forklift operator when they are ready for loading. Once loading preparations are complete, they will go to call the workers. A "transmitter" will be installed at the entrance. ★ Notification with the sound of a patrol light buzzer (electronic sound notifier) Inside the warehouse, an A contact output receiver and a buzzer will be installed. When a number is received by the A contact output receiver, the buzzer will continue to sound. Pressing and holding the transmitter will erase the number and stop the buzzer sound. ★ Notification of visitors when the office is unoccupied A transmitter will also be installed at the office entrance. When there are no people in the office, visitors can press the transmitter to notify the warehouse.

Related Link - https://www.sonnettekun.com/example/factory/

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basic information

【What is a Wireless Andon System】 ★ It is a system that allows workers to easily call for assistance (from supervisors or forklifts) when they need to replenish parts or require help. ★ Since it is wireless, installation is simple. Compared to wired devices, it significantly reduces initial and relocation costs. ★ Workers only need to press a button. This eliminates interruptions in work and reduces variability in individual work efficiency, leading to increased production efficiency. ★ Supervisors can focus on other tasks until they are called, eliminating unnecessary rounds and improving efficiency. ★ It can be integrated into devices to automatically send out numbers. ★ It can generate log data or notify through a rotating light, offering various functionalities.

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Applications/Examples of results

Here are some of the companies that have introduced the 【HELP Call Wireless Andon System】 and 【Truck Call One-Touch Call】: - Askul Corporation - Okiden Cable Corporation - Omron Automotive Electronics Co., Ltd. - Olympus Medical - Canon Inc. - Kansai Okamura Manufacturing Co., Ltd. - Glory Products Co., Ltd. - Sagawa Global Logistics Co., Ltd. - Sankyo Tateyama Co., Ltd. - Sumitomo Electric Industries, Ltd. - Senko Co., Ltd. - Daikin Industries, Ltd. - Daiwa House Industry Co., Ltd. - Takano Foods Co., Ltd. - Denso Corporation - Toshiba Corporation - Toyo Rubber Co., Ltd. - Toppan Printing Co., Ltd. - Toyota Motor Corporation - Toyota Body Corporation - Nagano Olympus Co., Ltd. - Japan Automobile Federation (JAF) - Panasonic Corporation - Fujitsu Peripheral Co., Ltd. - Fuji Electric Co., Ltd. - Futaba Industrial Co., Ltd. - Honda Motor Co., Ltd. - Mitsubishi Electric Corporation - Yamato Logistics Co., Ltd. - Yamaha Motor Co., Ltd. - LIXIL Corporation - Rinnai Corporation

Detailed information

Slim-type transmitter. By attaching a magnet, it can also be used as a wall-mounted version.
One-sided reception display device You can easily see the number that has been called. With a 5-frame display, you can tell the order in which the numbers were called.
Benefits of Wireless Andon Systems Introducing the advantages of implementing a wireless Andon system that leads to improved work efficiency.
Wireless Andon Package System Introducing Sonnet-kun, which can be easily installed without customization.
Customer Interview This is an interview article with a customer who has implemented a wireless Andon system. We share the story from the initial motivation to the implementation. It is reputed to contribute to visualization.