【Examples of Utilizing Aluminum Castings】Comparison and Reduction of Machining Costs and Core Product Costs
"I want to flatten it and make a hole!" Introduction of a case that adopted a core that can reduce unit costs.
We would like to introduce a comparison of machining costs and core product costs, along with an example of cost reduction. Customers considering the production of moderately sized cast components require a flat surface on the component side for installation onto the structural surface. Due to the high costs associated with machining at this size, they sought advice on finding a better method to reduce unit costs. In response, we established a core for creating flat surfaces tailored to the size of the cast components and conducted a comparative analysis of machining costs. We designed a cylindrical projection for φ holes in the core. As a result, a core that could reduce costs compared to machining and hole processing was adopted. [Challenges] ■ Considering the production of moderately sized cast components, but a flat surface is needed on the component side for installation onto the structural surface. ■ Due to high costs associated with machining at this size, they are looking for a better method to reduce unit costs. ■ The installation method involves bolt fastening, so they would also like to reduce the costs of φ hole processing if possible. *For more details, please refer to the PDF document or feel free to contact us.
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[Proposal Content] - Set up a core for flat surface finishing that matches the size of the cast iron components, and conduct a comparison with cutting costs. - A cylindrical projection for φ holes will be set on the core to also reduce hole processing costs. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Once the project is decided, we will proceed with design and casting production drawings. By utilizing CAD and image processing tools, we can smoothly advance the work even for customers in remote locations. We can participate and cooperate with our know-how as a casting manufacturer to help create better products for our customers.