Real-time monitoring using BI.
■Implementing Company Large Machinery Manufacturer ■Background "Reducing input tasks that do not generate value and quickly identifying the causes of defects to prevent ongoing production of defective products has been a significant challenge in the manufacturing line of multifunction printer components." ■Challenges - There was a cumbersome process of re-entering handwritten daily reports from each line into Excel, along with performing primary and secondary processing. - Further reduction of defect occurrence costs. - Too much manpower was spent on activities to discover waste, excess, and unevenness to improve productivity. ■Effects - As a result of being able to address issues to prevent defects in a timely manner, defects were reduced to one-fifth. - By thoroughly implementing direct input using iPads, the manual input time spent on Excel, which was about 80 minutes daily, was reduced to 0 minutes. - The "stagnation" in the line became visible, leading to a reduction of overtime hours by one hour each day.
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basic information
◇Intuitive visualization of various events occurring on the manufacturing line ◇Flexibility to respond quickly to changes ◇No programming required
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Applications/Examples of results
◆Achievements - Manufacturing industry - Information and communication industry - Financial industry - Food industry - Service industry etc.
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Company information
Our company develops and sells a "Maintenance Management System" for managing and operating various plants, factories, and other facilities and assets. Currently, this system is undergoing significant evolution into a system that incorporates IoT technologies, such as sensor information and input from tablet devices, as well as AI technologies like machine learning, featuring functions for failure prediction and automatic scheduling. Additionally, as part of the recent trend of digital transformation (DX), there is a growing movement to digitize and automate manufacturing processes and research and development sites in factories to improve operational efficiency. In line with this trend, our company provides a solution aimed at enhancing efficiency in research and development environments, which is the Laboratory Information Management System (LIMS). This software includes features such as workflow management, data tracking, data management, data analysis, and integration of electronic lab notebooks.