We achieved weight reduction, corrosion resistance, and total cost reduction of parts by using iron material molds for aluminum castings.
The necessary strength can be secured and the weight of the product can be reduced through the composite (cast-in) technology of aluminum castings and iron (cast iron). Additionally, by applying molten aluminum plating to the iron core material, the corrosion resistance performance can also be significantly improved.
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basic information
The product in the photo is an example where the weight was reduced from 1.2 kg to 0.6 kg by using cast iron for the screw structure that requires strength, and surrounding it with aluminum casting. Additionally, by applying a molten aluminum coating with a heat resistance temperature of 800°C to the cast iron screw part, significant improvement in corrosion resistance of the cast iron is achieved. Please refer to the PDF for more details.
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Company information
We are a group of casting professionals that can consistently provide manufacturing from raw materials to processing using various materials, including cast iron from Hinode, aluminum castings from Shinko Metal Industry, cast steel from Yamagata Precision Casting, and precision machining from Ei Seisakusho. At our R&D center, we solve customer issues related to castings through research and development. Additionally, we can quickly respond to procurement challenges for castings through our domestic and international supplier and logistics networks. ★ Examples of challenges: - Struggling with small lot production - Having difficulties with the performance range of castings according to JIS standards - Managing a wide variety of low-volume production - Facing issues with design, development, production, procurement, assembly, and quality control of parts - Struggling to select iron castings, aluminum castings, steel castings, alloy castings, and non-ferrous castings - Experiencing changes in machine accuracy due to thermal expansion of cast iron from temperature variations - Reevaluating supply chain management due to global risks - Feeling dissatisfied with the characteristics of casting components ★ Examples of Hinode's solutions: - Optimal cost for castings - Custom-made materials for castings - One-stop support for design, development, production, procurement, assembly, and quality control of castings - One-stop support for production and procurement of castings - Proposals for the characteristics and selection methods of castings
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