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  6. Proposal for Reducing Compressed Air Consumption: "High-Durability Solenoid Valve for Pulse Blow"

Proposal for Reducing Compressed Air Consumption: "High-Durability Solenoid Valve for Pulse Blow"

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last updated:Sep 22, 2023

ロス・アジア
ロス・アジア
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Compressed air is one of the expensive forms of energy produced by operating a compressor. The majority of it is used in the air blow (cooling) process.

This is a poppet-type solenoid valve with high durability and high responsiveness. By rapidly turning the poppet solenoid valve ON/OFF, it is possible to intermittently blow air (cooling) and significantly reduce the amount of compressed air used. By accurately controlling the frequency (the number of ON/OFF cycles per second) and the duty ratio (the ratio of ON to OFF) electrically, it is possible to maintain sufficient blowing force required for the application while reducing compressed air consumption by more than 50%. Additionally, our poppet valves are not disposable. We sell internal component sets such as O-rings and pistons, so by replacing worn parts, you can continue to use the main unit. The size of the pulse blow valve is wide-ranging, with options available up to super large diameter (65A)!

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パルスブローバルブ.jpg

Proposal for Reducing Compressed Air Consumption: "High-Durability Solenoid Valve for Pulse Blow"

パルスブローバルブ.jpg
パルスブローバルブ.jpg

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☆Features of Pulse Blow ◎ Pulse air blow allows for efficient dust removal and cooling as high-pressure air collides with the workpiece at high speed due to peak pressure, compared to continuous air blow. ◎ By optimizing the duty ratio, frequency, and pressure, it is possible to reduce air consumption by up to 80%. ◎ A large-diameter valve can instantly reduce excess pressure throughout the factory. ☆Three Keys to Success in Energy Saving and CO2 Reduction "Electromagnetic valve type" enables precise energy-saving settings! Air consumption and blowing force are a trade-off. With the electromagnetic valve type, it is possible to make detailed settings for cycles and duty ratios, which are essential for energy saving and air reduction.

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☆Features of Pulse Blow ◎ Pulse air blow allows for efficient dust removal and cooling because high-pressure air at peak pressure collides with the workpiece at high speed, compared to continuous air blow. ◎ By optimizing the duty ratio, frequency, and pressure, it is possible to reduce air consumption by up to 80%. ◎ A large-diameter valve can instantly reduce excess pressure throughout the factory (we offer ultra-large diameters up to 65A!). ☆Three Keys to Successful Energy Saving and CO2 Reduction "Electromagnetic valve type" enables precise energy-saving settings! Air consumption and blowing force are a trade-off. With the electromagnetic valve type, it is possible to finely adjust the cycle and duty ratio, which are essential for energy saving and air reduction.

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Proposal for Reducing Compressed Air Consumption: "High-Durability Solenoid Valve for Pulse (Intermittent) Blowing"

Proposal for Reducing Compressed Air Consumption: "High-Durability Solenoid Valve for Pulse (Intermittent) Blowing"

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For improving work efficiency! Introducing pulse blow to reduce electricity consumption.

For improving work efficiency! Introducing pulse blow to reduce electricity consumption.

TECHNICAL
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By adhering to the White Paper specifications, productivity can be enhanced and safety promoted.

By adhering to the White Paper specifications, productivity can be enhanced and safety promoted.

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ロス・アジア

ロス・アジア

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Ross Asia Co., Ltd. is the Japanese subsidiary of the American company Ross Controls (established December 1973). Since its founding in 1921 as a manufacturer of pneumatic equipment, Ross Controls has been widely adopted across various industrial sectors. Celebrating its 100th anniversary in 2021, the company now has manufacturing and sales bases in the United States, Germany, France, the United Kingdom, Japan, China, Brazil, India, and Canada, providing ISO-compliant products and products that meet safety standards in each country. Ross Asia covers the Asian region excluding China and India, manufacturing, selling, and servicing Ross products in accordance with the safety requirements of the core industries in each country. (ISO 9001 certified) [About Ross Controls] Based in Ferndale, Michigan, Ross is globally recognized as a leader in pneumatic valve design and manufacturing, as well as fluid power safety solutions and poppet valve technology. Ross provides standard and customized ROSS/FLEX solutions for industrial machinery and automation applications. Keywords: Ross Asia, machine safety, pneumatic safety, hydraulic safety

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