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  6. [Data] Ensuring safety through the redundant structure of 2-channel systems.

[Data] Ensuring safety through the redundant structure of 2-channel systems.

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last updated:May 20, 2022

ロス・アジア
ロス・アジア
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The HBB (Hydraulic Shut-off & Tank Return Valve) from ROSS is designed to handle not only a single failure (such as a failure of one side of the valve body) but also...

Scene content: A solenoid valve (power control element) was installed to ensure safety through a redundant structure and cross-checking (mutual monitoring) in the two channels. Even in a situation where one valve body was broken and could not shut off the hydraulic pressure, the other valve body operated normally to shut off the hydraulic pressure and return it to the tank, allowing the operator to safely complete the mold exchange.

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2チャンネルの冗長化された構造による安全性確保.jpg

[Data] Ensuring safety through the redundant structure of 2-channel systems.

2チャンネルの冗長化された構造による安全性確保.jpg
2チャンネルの冗長化された構造による安全性確保.jpg
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Points of Labor Safety/Machine Safety 1) Degree of hazard 2) Frequency or duration of exposure to hazards 3) Possibility of avoiding hazards or potential to mitigate harm. Conduct a risk assessment from these perspectives, and based on the required performance level, implement a 2-channel redundant structure and cross-checking (mutual monitoring) to establish a system that maintains safety functions even in the event of a single failure, thereby ensuring the safety of operators.

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ROSS's HBB (Hydraulic Cut-off & Tank Return Valve) has a structure (Category 4) that ensures an extremely low probability of compromising safety functions not only in the event of a single failure (such as a failure of one side of the valve body) but also in terms of cumulative failures. Scene Content: Since an electromagnetic valve (power control element) was installed with a redundant structure and cross-checking (mutual monitoring) in a two-channel configuration to ensure safety, even in a situation where one valve body fails and cannot cut off the hydraulic pressure, the other valve body operates normally to cut off the hydraulic pressure and return it to the tank, allowing the operator to safely complete the mold change. Labor Safety / Machinery Safety Points: Conduct a risk assessment from the perspectives of 1) the severity of hazards, 2) the frequency or duration of exposure to hazards, and 3) the possibility of avoiding hazards or mitigating harm. Based on the required performance level, implement a two-channel redundant structure and cross-checking (mutual monitoring) to establish a system that maintains safety functions even in the event of a single failure, thereby protecting the safety of operators.

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Oil Pneumatic Machinery Safety Solutions - Oil Pneumatic Machinery Safety Catalog

Oil Pneumatic Machinery Safety Solutions - Oil Pneumatic Machinery Safety Catalog

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WhitePaper_The solenoid valve protects the safety of machines and workers._PRA001

WhitePaper_The solenoid valve protects the safety of machines and workers._PRA001

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By adhering to the White Paper specifications, productivity can be enhanced and safety promoted.

By adhering to the White Paper specifications, productivity can be enhanced and safety promoted.

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WhitePaper_When security is the most important, a redundant valve with monitoring functionality is necessary_RPA003

WhitePaper_When security is the most important, a redundant valve with monitoring functionality is necessary_RPA003

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[Useful Materials for Machine Safety] Methods for Risk Assessment and Examples of Judgment Criteria

[Useful Materials for Machine Safety] Methods for Risk Assessment and Examples of Judgment Criteria

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ロス・アジア

ロス・アジア

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Ross Asia Co., Ltd. is the Japanese subsidiary of the American company Ross Controls (established December 1973). Since its founding in 1921 as a manufacturer of pneumatic equipment, Ross Controls has been widely adopted across various industrial sectors. Celebrating its 100th anniversary in 2021, the company now has manufacturing and sales bases in the United States, Germany, France, the United Kingdom, Japan, China, Brazil, India, and Canada, providing ISO-compliant products and products that meet safety standards in each country. Ross Asia covers the Asian region excluding China and India, manufacturing, selling, and servicing Ross products in accordance with the safety requirements of the core industries in each country. (ISO 9001 certified) [About Ross Controls] Based in Ferndale, Michigan, Ross is globally recognized as a leader in pneumatic valve design and manufacturing, as well as fluid power safety solutions and poppet valve technology. Ross provides standard and customized ROSS/FLEX solutions for industrial machinery and automation applications. Keywords: Ross Asia, machine safety, pneumatic safety, hydraulic safety

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