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  6. [Processing Technology Column] Spending time on setup work increases costs.

[Processing Technology Column] Spending time on setup work increases costs.

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last updated:Jun 04, 2024

外山精機工業
外山精機工業
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An explanation of setup work in cutting processes and the relationship between setup work and costs.

What is the "preparation" work that affects the finish and cost? NC milling machines and machining centers can automatically cut materials once data is input. However, it does not mean that the machine will operate on its own and perform cutting automatically just by entering the data; human intervention is necessary to improve the quality of the output. Key points for effectively communicating requests to cutting processing companies: Due to the characteristics of the machines used in cutting processing, corners do not become perfectly right angles but tend to be rounded. This rounding of the corners is referred to as corner R, and it is essential to clearly communicate the method of handling corner R to the cutting processing company. If you insist too much on the handling of corner R, it can lead to significant difficulties for the cutting processing company and prolong the time until completion. *For more details, please refer to the related link page or feel free to contact us. *As a reference, you can view the "Simple Materials: Handbook of Processing Technology from VA/VE to Processing Technology & Production Case Studies" by downloading the PDF below.

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g-10-02_2.jpg

[Processing Technology Column] Spending time on setup work increases costs.

g-10-02_2.jpg
g-10-02_2.jpg
  • Related Link - https://www.toyamask.co.jp/toyamask_column/615

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basic information

Our company has introduced advanced machine tools, and setup work is carried out by skilled craftsmen. We handle various metal processing, including large NC lathe machining, milling, and machining, so please feel free to contact us for any requests or inquiries regarding lathe machining, milling, and other processing. *For more details, please refer to the related links page or feel free to contact us.

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Delivery Time

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Applications/Examples of results

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Detailed information

  • IPROS14035655063418374456.jpeg

    [Processing Example] Aircraft Parts

  • IPROS91244897032001371639.jpeg

    [Processing Example] SUS316 Medical Parts

  • アルミ製(A2017)機械部品(外径Φ400).jpg

    [Processing Example] Aluminum (A2017) machine parts (outer diameter Φ400)

  • ステンレスSUS316製「分配用ノズル」.jpg

    [5-Axis Machining Case Study] Stainless Steel SUS316 "Distribution Nozzle"

  • アルミ製「専用機用部品・ブラケット」.jpg

    [Processing Example] Aluminum "Dedicated Machine Parts and Brackets"

  • A6061アルミニウム材より削り出し部品.jpg

    [Processing Example] Machined parts from A6061 aluminum material.

  • アルミ大型フランジ(直径680mm).jpg

    [Processing Example] Large Aluminum Flange (Diameter 680mm)

  • 鉄製(45C)網編み機用部品.jpg

    [Processing Example] Parts for iron (45C) wire mesh weaving machine

  • 鉄製(45C)機械部品(外径Φ250).jpg

    [Processing Example] Iron (45C) machine parts (outer diameter Φ250)

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[Information] Large Lathe × 5-Axis Machining | Toyama Seiki Industry

[Information] Large Lathe × 5-Axis Machining | Toyama Seiki Industry

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外山精機工業

外山精機工業

Building materials, supplies and fixtures manufacturers

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Our company specializes in machining power components, truck parts, and subsea repeater components (beryllium copper), primarily focusing on conventional lathe machining and large NC lathe machining, as well as 3-axis and 5-axis machining. We excel in single-item processing and small-batch production of various types. We also accommodate short delivery times.

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