Daikin's 40-year challenge of "eliminating wood" has been cleared with a complete cardboard solution! Our company has achieved a challenge that has been attempted many times but never accomplished!
In the 2019 Japan Packaging Contest, we received the Japan Star Award "Minister of Economy, Trade and Industry Manufacturing Industry Bureau Director's Award"! We successfully converted the wooden frame packaging used for heavy shipments at Daikin Industries into all cardboard! We achieved the long-standing challenge of "eliminating wood materials" that had persisted for 40 years! 【Before Improvement】 - All packaging used wood materials. (Fumigated products) - A dedicated craftsman was required for wooden frame assembly. - The aging and shortage of these dedicated craftsmen became a serious issue. 【Improvement Goals】 1. Make it a specification that anyone can handle. 2. Reduce the weight of wooden frame packaging. 3. Decrease total logistics costs. 【After Improvement】 1. All cardboard packaging. (Achieved ease of assembly, unpacking, and disposal) 2. Clear three-tier stacking. 3. Four-way entry pallets compatible with electric hand trucks. 【Improvement Effects】 Elimination of wood materials… 100% reduction Dedicated workers… 100% reduction Packaging time… 67% reduction Packaging material weight… 50% reduction Total cost… 20% reduction ⇒ For more details, please download the catalog.
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Nabiace Co., Ltd. is a manufacturer of reinforced cardboard specializing in export packaging and packaging design for heavy goods. We propose "total logistics cost reduction" through heavy goods packaging and export packaging design. With over 65 years of experience, we continue to refine our design techniques. 【What is "total logistics cost reduction"?】 ■ Breakdown of general logistics costs Transportation costs … 60% Storage/Handling … 27% Packaging materials … 5% Management and others … 8% Rather than simply pursuing a reduction in packaging material costs, we strive to propose cost reductions across the entire logistics process through packaging design, including reducing packaging labor hours, improving transportation/loading efficiency, enhancing storage efficiency, ease of unpacking, and ease of disposal. ●Nabiace Co., Ltd.● ★Improvement case studies https://nabiace.co.jp/index.php/product-introduction/#HP ★Company information https://nabiace.co.jp
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Applications/Examples of results
■Awards in the Japan Packaging Contest (Hosted by the Japan Packaging Technology Association) 2005: Minister of Economy, Trade and Industry Award "Surface Protection Film Collective Packaging" 2007: Category Award "X-ray Equipment" 2008: Minister of Economy, Trade and Industry Award "Headlight Packaging" 2009: Minister of Economy, Trade and Industry Award "Collective Packaging of 40 Export Chairs" (Highest Award of the Contest) 2010: Logistics Award "Roll Suspended Packaging (2 units)" 2011: President of the Japan Chamber of Commerce and Industry Award "Large Copier All Cardboard Packaging" 2013: Logistics Award "Digital Mixing Console All Cardboard Packaging" 2014: Appropriate Packaging Award "Bulk Packaging" 2015: Logistics Award "Improvement of Paper Joint Lock" 2016: Category Award "Aircraft Seat All Cardboard Packaging" 2017: Logistics Award "Roll Suspended Packaging" 2018: Large and Heavy Goods Packaging Category Award "Roll Product Suspended Packaging" 2018: Logistics Award "Slip Master Development" 2019: Minister of Economy, Trade and Industry Award "Complete Cardboard Conversion from Wooden Frame Packaging" 2019: Logistics Award "Gear Grinding Wheel All Cardboard Packaging"
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In August 2023, our group company, Fukuno Cardboard Industry, completed a new factory in Itakura Town, Ora District, Gunma Prefecture (10 minutes from the "Tatebayashi IC" on the Tohoku Expressway). We expanded and relocated our facilities for the production of reinforced cardboard "Navi Ace" and cardboard pallets "Navi Palette." This strengthens our supply capacity from the Kanto region to the Tohoku region, and we have also renamed the company to "Navi Ace Kanto Co., Ltd." to establish a more unified sales and production system within the group. ■ Business Overview Manufacturing and sales of reinforced cardboard "Navi Ace/Navi Ace Plus" and cardboard pallets "Navi Palette." Using these materials, we are working with our customers to streamline logistics across various industries, from automotive parts, machinery, and electronic devices to chemicals and food sectors. ■ Company Overview Company Name: Navi Ace Co., Ltd. (formerly Nakatsugawa Packaging Industry Co., Ltd.) Capital: 100 million yen ■ Locations Headquarters: Kasugai City, Aichi Prefecture Nakatsugawa Factory/Sales Office: Nakatsugawa City, Gifu Prefecture Kameyama Sales Office/Logistics Center: Kameyama City, Mie Prefecture Kakegawa Factory: Kakegawa City, Shizuoka Prefecture Navi Ace Kanto: Itakura Town, Ora District, Gunma Prefecture