Visualizing the skilled techniques of blacksmiths! Development of a remote monitoring system incorporating AirGRID.
We would like to introduce a case where Otani Machinery Works, Daichi Forge, and SHF developed a remote monitoring system incorporating 'AirGRID'. Daichi Forge has been struggling with a chronic shortage of young talent, which has hindered the transfer of technology. Otani Machinery Works had to bring loggers to the customer's site after a problem occurred, accumulate data for a certain period, and analyze the data back at their facility. In response, they developed a remote monitoring system. By implementing the remote monitoring system, they achieved the minimization of machine downtime due to mechanical troubles and reduced maintenance costs. 'AirGRID' was evaluated as a suitable system because it allows for the collection of machine operation information simply by installing a wireless communication device on existing patrol lights. [Case Study] ■ Otani Machinery Works, Daichi Forge, SHF ■ Developed Product: Remote Monitoring System ■ Embedded Product: AirGRID *For more details, please refer to the PDF document or feel free to contact us.
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**Features of the Remote Monitoring System** ■ Support for Skill Transfer - Real-time analysis of hammer movements from camera footage Enables visualization of craftsmen's skills as impact energy. ■ Support for Productivity Improvement - Equipment Operation Analysis - By linking with AirGRID WD, automatically collects equipment operation data such as "Running," "Setup," "Stopped," and "Paused" without using handwritten daily reports, allowing for operational analysis in the cloud. ■ Remote Maintenance Service - Extracts and stores necessary data for visualizing and analyzing the operational status of equipment and machinery in the cloud, enabling information to be checked and analyzed via the web. As a result, it allows for rapid support and troubleshooting, reduces maintenance costs, and helps manage and understand equipment operating hours, enabling the proposal of replacements or maintenance before consumable parts exceed their limits, thus providing advanced preventive maintenance services. *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Since our founding, we have contributed to society with the corporate philosophy of delivering "safety, security, and ease" to people around the world, manufacturing products such as display lights, rotating lights, vehicle equipment, and audio devices.