【Case Study Collection - Free Offer!】Demand Data Collection and Analysis System
LOGGING Plus
Demand data collection and analysis system "LOGGING PLUS" can greatly improve the site just by visualizing "waste"!
To operate production equipment, it must consume "energy" in the form of gas, air, water, and electricity. Are you able to measure how much energy is being consumed and for what purpose? "Logging Plus" is a solution that measures energy conditions in real-time and visualizes them through a dedicated app. It measures data on energy consumption during the production process, leading to reduced production costs, improved production efficiency, and increased operational rates. 【Highly effective in the following situations!】 ■ The gas usage varies from day to day, and I don't know where to set the standard value. ■ Even when producing the same product as before, it feels like the air is depleting faster. ■ I am unsure if the energy costs I pay every month are appropriate. ■ The piping is aging, and there may be leaks somewhere. << Turning "data" into "insights." We visualize analyzed data in an easy-to-understand format. >> The collected data is automatically stored in a database linked to related data. In the event of a problem, it is output as "easy to read and understand" analysis results in the form of graphs and tables, allowing you to use it without any data processing for cause investigation.
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basic information
■Building a Cycle that Does Not Overlook "Mottainai" with LOGGING PLUS 1. Sensor Installation First, check the current situation. Verify whether sensors such as flow meters, temperature controllers, and ammeters are installed, and if necessary, select and ground the appropriate sensors. 2. Data Collection The collected data can be checked in real-time. It is displayed as daily reports, monthly reports, batch reports, or real-time reports. 3. Visualization with an App Analyze the data and visualize it clearly with a dedicated app. Based on this, waste and bottlenecks are identified, and areas for improvement become clear. 4. Equipment Improvement Improvements to each piece of equipment are implemented based on the analysis results. Upgrades for energy conservation, peak cutting, and automation of tasks will increase production capacity. ■Benefits of Visualization - Reduces short stops - Quickly identifies the causes of troubles - Automates the creation of daily and monthly reports - Traces the process of defective product occurrences - Improves the overall equipment utilization rate of the factory - Allows checking of equipment status from the office or remote locations ■We can respond according to the condition of your equipment. Please consult with us!
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Applications/Examples of results
【Gas】... Gas furnaces, boilers, etc. Analyze gas flow to optimize the operation of furnaces and boilers. 【Water】... Water supply pumps, drainage pumps, etc. Analyze and control the number of pumps and flow rates to optimize usage. 【Electricity】... Electric furnaces, large fans, cooling towers, etc. Significantly reduce electricity costs while maintaining the same workload. 【Air】... Compressors, dedicated machines, etc. Identify and eliminate air leaks through flow analysis. Effects can be expected in various energy-consuming facilities. 【Examples】 Combustion furnace facilities, manufacturing plants, food factories, agricultural facilities, buildings, construction machinery. ■ Energy Saving & Cost Reduction Prevent unnecessary operations and equipment failures to reduce energy consumption. ■ Increased Operating Rate & Effective Use of Personnel Centrally grasp the operating status of the entire facility and improve overall operating rates by automating unnecessary tasks and addressing bottlenecks in processes. ■ Quality Improvement Identify the causes of troubles from data. Prevent issues in processes prone to errors through automation, achieving stable quality and efficient factories.
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Company information
Seikun is a group of electrical experts that can consistently handle everything from meetings to electrical design, control panel production, electrical work, and on-site trial operation. In this industry, where technological advancements are very rapid, we prioritize the trust we have received from our customers above all, while also focusing on our own growth. We constantly think about what our customers are currently seeking and what will bring them joy, and we strive to put our customers first in our daily operations. As engineers, we actively engage in social contributions and will continue to work as a company that can propose social contributions in the future.