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  6. AI Sensor for Defective Product Inspection/Detection through Image Recognition

AI Sensor for Defective Product Inspection/Detection through Image Recognition

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last updated:Aug 19, 2026

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▶Achieved a defective product detection rate of 99% ▶High-speed measurement ▶Easy implementation without the need for artificial intelligence knowledge

The DeepAge Sensor is a high-precision defective product detection sensor that uses artificial intelligence. It combines three elements: high precision, high speed, and easy implementation. It can be added to existing systems regardless of whether they are Windows or Unix, so there is almost no additional implementation cost. If you are concerned about the accuracy or speed of your existing system, or if you are considering implementing a new system, you can easily incorporate artificial intelligence. 【For Detailed Materials and Inquiries】 Please feel free to contact us if you would like to request detailed materials. If you have any requests for more detailed information for future reference, please do not hesitate to reach out.

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AI Sensor for Defective Product Inspection/Detection through Image Recognition

Screenshot from 2018-08-29 12-24-28.png
Screenshot from 2018-08-29 12-24-28.png
  • Related Link - https://sensor.deepage.net

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basic information

We provide a new detection method for defective product detection, which is essential for production lines. It serves as an alternative to visual inspection or as a support tool for inspectors. By improving the defect detection rate, we can expect to alleviate labor shortages and enhance the overall efficiency of the production line. The leakage of defective products can lead to significant problems, so we must proceed with caution. However, it is also necessary to develop and manufacture within a limited budget. As a means to make more effective use of limited resources, we propose the DeepAge Sensor. Currently, we are conducting a free trial, and if you provide image data, we can create an AI model and report the accuracy results. If you are interested in implementing artificial intelligence or would like to try it out, please feel free to contact us.

Price information

We offer a subscription model and license sales. *The price range is for the subscription model.

Price range

P3

Delivery Time

P3

Applications/Examples of results

Introduction to inspection equipment manufacturers.

Detailed information

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catalog(3)

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DeepAge Sensor Product Catalog

DeepAge Sensor Product Catalog

PRODUCT
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AI Integration Guide for Inspection Equipment

AI Integration Guide for Inspection Equipment

TECHNICAL
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How to implement appearance inspection AI in a process without defective product samples.

How to implement appearance inspection AI in a process without defective product samples.

TECHNICAL
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News about this product(7)

Started providing an inference library that can incorporate AI visual inspection of zero defective product images into the equipment.

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We have started offering the unsupervised anomaly detection of the AI visual inspection platform "DeepAge Sensor" as an inference library (DLL for Windows) that can be integrated into inspection devices. The model, which is trained only on good product images, can be executed on the device without the need for defective product images in the training process. It operates solely on the CPU without requiring GPU or CUDA, and it completes all processes internally without external communication. It can be integrated using a C language interface from C/C++/C#, and it can be shipped with our company's code signing (Authenticode).

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Update the AI appearance inspection model with additional images from the field, supporting multi-stage fine-tuning.

  • Product news

The AI visual inspection platform "DeepAge Sensor" has added a multi-stage fine-tuning feature. Models created through fine-tuning can be designated as the base model for subsequent additional training. By simply uploading additional images collected on-site, the model can be updated without retraining from scratch, and it can be stacked up to five times within the same lineage. The request list allows you to check the generation and lineage (source of derivation). Additionally, the verification tool "Sensor AD" has been enhanced with a score graph to select the decision threshold.

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Three types of technical documents on AI visual inspection have been released, including methods for launching processes without defective product samples.

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We have released three technical documents for the AI visual inspection platform "DeepAge Sensor" for free. The document titled "How to Launch Visual Inspection AI in a Process with No Defective Samples" (12 pages) summarizes five steps to establish anomaly detection using only good product images, along with pitfalls identified through real data validation. Additionally, we have prepared a product catalog (14 pages) and a "Guide to Integrating AI into Inspection Equipment" (13 pages) for equipment manufacturers. You can download them by providing your name, company name, and email address.

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Released the desktop application for unsupervised anomaly detection of sensor images, "Sensor AD."

  • Product news

We have started offering a desktop application called "Sensor AD" that learns the "normal standard" only from good product images and detects images that deviate from this standard as anomalies. There is no need to prepare a large number of defective product samples, allowing for the implementation of anomaly detection operations from the initial stages even in environments where collecting defective products is difficult. The inference runs on the CPU, and a GPU is not required. It features visualization through contribution heatmaps and automatic clustering of false positives.

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Companynews list (7)

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Information and Communications

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We provide services that utilize data. The value generated from data has been increasing day by day. While there may be a focus on chasing numbers in sales targets and marketing, the importance of processing large amounts of data with computers to create new value has not been emphasized as much. Technology is evolving every day. We have become capable of gathering various data in the cloud and processing large volumes of data. However, even with an understanding of such technologies and their value, practical implementation is still not sufficiently realized. We will accurately understand the current issues, sincerely consider whether artificial intelligence and new technologies can solve them, and communicate our findings to the world in the most optimal way.

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