Introducing the conference on IoT solutions that can be utilized in manufacturing sites, bringing transformation to a century-old established factory!
On July 5th (Thursday) and July 12th (Thursday), 2018, the "IoT Solution Conference" was held in Osaka and Tokyo, where our company presented on the IoT package "Factory Guardian." As a manufacturer of automotive screws and bolts, we introduced actual cases where we created IoT solutions to address challenges faced in the manufacturing industry. ◇◆◇◆Advantech IoT Solution Conference◇◆◇◆◇ A conference on IoT solutions that can be utilized in manufacturing sites, provided by Advantech, a leading company in industrial PCs, and Japan Rad, which combines hardware and software. Date: July 5th Venue: Osaka (Express Coco 200) Presentation Topic: What does the introduction of IoT mean for a century-old factory? Date: July 12th Venue: Tokyo (Kyodo News Building, 5th Floor) Presentation Topic: What does the introduction of IoT mean for a century-old factory? ◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇
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basic information
● Sensors, etc. After consulting, we will propose solutions that fit the factory. ● System (Software) It is built on the basis of edge computing. Since it processes and manages information from PLCs and sensors within the PC, security measures can be easily implemented. Additionally, it does not transmit large amounts of data to the cloud, allowing for operation at appropriate communication costs. The system is developed by Japan Rad Co., Ltd., which has been active as a system integrator since 1971. ● System (Hardware) We use devices from Advantech for industrial PCs. They are suitable for use in tough factory environments. ● Output Information Production quantity, production progress, operating rate, number of abnormal occurrences, operating status by equipment (andon), real-time abnormal reports, abnormal history, analysis of operating status by time, analysis of non-operating factors by time, production pitch, and the above will be displayed as needed in graphs and tables for the entire factory, each line, each equipment, by month, by day, etc.
Price information
The price varies depending on the scale of the system.
Delivery Time
※Approximately 3 to 4 months after receiving the order.
Applications/Examples of results
Our packaged IoT solution, which ranges from sensors to software for the manufacturing industry, has finally begun its market rollout. In the future, many implementations are expected to be considered due to the advantages of easy adoption. Additionally, our company, Yamashina, is engaged in the metal products business (screw manufacturing), and we will utilize this "Factory Guardian" to IoT-enable a total of 100 manufacturing machines of varying ages across two lines in our factory by April 2018. (Demonstration has been completed.)
Detailed information
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The operating status of factory equipment is displayed in color. Production planned numbers, production actual numbers, production progress, operating rates, number of abnormalities, and the status of abnormalities are all displayed in a centralized manner.
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Production Real-Time Monitor It displays the current production plan numbers and actual numbers, production progress, operational status such as stops, waiting, and running, as well as a breakdown of reasons for inactivity.
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Operational Information Analysis Operational information such as stops, standby, and operation is displayed chronologically by date. At the same time, a breakdown of non-operational reasons (reasons for stopping) is also displayed.
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Production Progress Analysis (Monthly) Planned production numbers and actual results will be displayed.
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Production pitch analysis It compares the production quantity per minute with the reference value and displays it in a graph.
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Company information
Established in 1917, during the dawn of mass production of screws in Japan, the company succeeded in producing the first domestic cross-recessed screws in 1949 and cooperated with the government to localize tapping screws in 1954. The company holds data on over 200,000 types of screws and bolts, enabling the high-quality manufacturing of various shaped products. Recently, it has focused on investing in research and development, working on tapping bolts with a diameter of 6mm or more, high-strength aluminum bolts, tapping screws for thin steel plates, and tapping screws for CFRP, which will support the next generation. The company is committed to innovative technological development without being bogged down by history.