Model production faithful to the original using 3D data.
At Sakamoto Design Technology Development Laboratory, we use 3D data to process materials such as expanded polystyrene with NC machining to create high-precision models. The advantage of cutting processing using NC data is that it ensures consistent quality without bias, allowing for the reproduction of fine details such as figures and artworks, resulting in models that are true to the original. Our experienced engineers will listen to your requests and provide optimal proposals tailored to your needs, deadlines, and budget. *For more details, please refer to the PDF materials or feel free to contact us.
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basic information
【Services】 ■ 3D Machining We have a machining machine with a bed size of 2,100×4,000×600, capable of handling large models! We can precisely carve out three-dimensional shapes. ■ Cutting Processing We move a thermal wire using NC data to cut polystyrene foam. This is suitable for cutting three-dimensional letters, slicing materials, and processing simple 2.5-dimensional shapes. 【Processable Materials】 ■ Polystyrene Foam ■ Chemical Wood ■ Soft Resin (e.g., Urethane Foam) ■ Hard Resin (e.g., Acrylic, Polycarbonate, PVC) ■ Wood Other materials can also be accommodated; we will first conduct test processing. 【Equipment】 ■ Machining Machines ・2,100×4,000×600H [Kikukawa Iron Works/3-axis] 1 unit ・KR120R2700extraHA [KUKA/6-axis] 1 unit ・ROBODRILL α-D14LiB5 ADV PLUS [FANUC/3-axis] 1 unit ■ 3D Printer ・Objet 30 Prime [Stratasys] 1 unit ■ UV Printer ・Versa UV LEF-20 [Roland] 1 unit *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
【Applications】 ■ FRP prototypes for sculptures in theme parks, showrooms, commercial facilities, etc. ■ Replicas of artworks and art pieces ■ Figurines and mannequins ■ Display models (enlarged, reduced, or lightweight versions of actual items!) ■ 3D maps and models for projection mapping ■ Character models and core materials for costumes ■ 3D signs ■ Prototype models and models used in the development stage for process examination 3D printing can be difficult in terms of cost and size! In such cases, we recommend machining with expanded polystyrene. Output from a 3D printer and the creation of data for 3D printing are also possible. Please contact us. *For more details, please refer to the PDF document or feel free to contact us.
Detailed information
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Based on 3D CAD modeling data, NC data is created, and models are machined using NC processing machines. There is no bias in quality, and fine decorations such as figures and artworks can be reproduced, allowing for high-precision model cutting.
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Move the hot wire with NC data to cut the foam. It is suitable for cutting letters and slicing materials. Processing is possible up to a thickness of 500 mm.
Company information
Our company utilizes the 3D design technology cultivated over many years in the automotive industry to provide comprehensive support for manufacturing through services such as 2D and 3D design, CAD data creation, 3D scanning, 3D modeling, prototyping, NC data processing, and 3D printing. 【Features of Our Services】 〇 3D Scanning and Reverse Engineering - We 3D scan physical objects and convert them into data. Shapes that cannot be measured manually can be scanned with high precision. - We can compare and display accuracy using color maps and numerical values for verification and inspection. - Based on the scanned data, we create 3D CAD data and 2D drawings. 〇 3D CAD Modeling - Creation of 3D CAD modeling data based on 2D data. - Creation of 2D drawings based on 3D CAD data. - Creation of 3D CAD modeling data from images and sketches. - Creation of 2D CAD data and 3D CAD data from past paper drawings. 〇 NC Data Creation and NC Processing - We can produce high-precision models with no quality bias, capable of reproducing fine decorations such as those found in human figures and artworks. - We can cut various materials, including styrofoam, urethane, wood, and resin.