What is the nut that made cost reduction for EVs a reality?! 【Case Study Introduction】
SSO nut
From "strong" to "cheap"? We achieved cost reduction for EV cars with a small nut. Let me share the secret!
"Cheaper" even a little. "Lighter" even a little. The SSOO nut has contributed to cost reduction for EV vehicles with its performance. ■ High torque compatible heat-pressed insert nut (outsert nut) 'SSOO Nut' Application: Electric component cases for EV vehicles Number used: 19 pieces per unit Initially set usage number during the development stage: 23 pieces per unit. With the strong fastening power of the SSOO nut, we reduced the number from 23 to 19 while ensuring sealing performance. ● Achieved cost reduction Cost reduction was realized by reducing the number of components. - Cost reduction due to the reduction in the number of nuts - Cost reduction due to the reduction in the number of bolts - Cost reduction due to the reduction in tightening work hours ● Achieved weight reduction → Also effective for improving fuel efficiency of EV vehicles - Weight reduction of 20g per unit just from the nuts - When combined with bolts, achieved more than double the "lightness" - Space reduction for fasteners allows for miniaturization of parts → Further weight reduction is possible The SSOO nut has achieved high pull-out strength and torque resistance. For more details on the "required pull-out strength" and "required free rotation torque" of this case, please feel free to contact us.
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basic information
High Torque Compatible Heat-Press Insert Nut (Outsert Nut) 'SSOO Nut' ■ Adoption Results 〇 Resin Materials: PP, PP-TD30, PP-NF40, PA6-GF, PA66-GF35, PBT-GF35 〇 Application Areas: (Transport Equipment) Hydrogen Emission Parts, Intercooler Parts, Air Filters, Air Cleaners, Interior Parts, Electrical Parts (Other Equipment) Air Conditioning Ducts, Power Tool Parts 〇 Molding Methods: Heat Press Insertion, Simultaneous Molding, Room Temperature Insertion ■ Specifications Material: SWCH10R Surface Treatment: Zinc-Nickel Alloy Plating Torque Strength Test (Material: PP): 31.0 N·m Pull-Out Strength Test (Material: PP): 2713 N Technical documents and detailed information can be viewed from the download section. For any other inquiries, please feel free to contact us.
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Applications/Examples of results
■Parts for transportation equipment Hydrogen emission parts Intercooler parts Air filter Interior parts Electrical components, etc. ■Other equipment Air conditioning ducts Power tool parts
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Company information
Connecting things to things. We propose the optimal fastening solutions to meet our customers' needs. Behind this proposal capability lies our technical expertise to analyze and evaluate everything from materials to fasteners, our development and manufacturing capabilities to design and produce both bolts and nuts, and our procurement strength with partnerships with 200 cooperating manufacturers. Through the small component of screws, we contribute to the development of various industries. At Daiichi Kogyo, we manufacture both bolts and nuts. Although they are both "screws," the manufacturing processes, equipment, and materials for bolts and nuts are different. We possess the processing equipment and know-how for both. With 60 years of experience in screw manufacturing, as a specialized group that produces both bolts and nuts, we leverage our accumulated know-how to provide the bolts and nuts that our customers need.