Impeller repair, crack repair, motor maintenance, thread hole repair, preservation, renovation.
We will repair the cracks in the metal without applying heat! We will repair the cracks without causing any thermal distortion.
【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress in other areas and also avoids secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of work in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rate of other equipment or the environment For more details, please contact us.
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basic information
【Basic Information】 Metal crack repair using the MS method demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. It is a technology that physically repairs cracks using our special bolts and reinforcement plates. Since it can be performed on-site, it allows for reduced lead times and lower costs. We have experience in a wide range of fields, including cast iron cracks, marine equipment, power generation facilities, and cement equipment. Please feel free to contact us if you have any questions. 【Lineup】 ○ S Bolt → Ensures airtightness and removes cracks → Thoughtfully designed screw structure achieves tensile strength of the base material ○ T Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores the repair area → Suppresses the force that would cause cracks to spread and strongly reinforces the base material ○ MS Bolt Hole Repair Insert → Female screw part for reinforcing damaged bolt holes ・HS Type Insert: When there are no cracks around the bolt hole ・HF Type Insert: When there are cracks around the bolt hole
Price information
Prices may vary depending on the crack condition, so please feel free to contact us.
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Applications/Examples of results
<Cement Plant Equipment Achievements> - Gearbox Casing - Support Roller - Kiln Tire - Cement Mill Cover - Coal Mill - Cement Mill Body - Girth Gear <Power Generation Equipment Achievements> - Steam Turbine Casing - Gas Turbine Casing - Pump Casing - Internal Combustion Engine Crankcase <Marine Related Achievements> - Crankcase - Cylinder Liner - Intake and Exhaust Pipes - Air Cooler Bolt Holes - Intercooler - Bracket <Steelmaking and Iron and Steel Related Achievements> - Forging Press Frame - Raw Material Mill - Cutting Machine - Cooling Tower Blades <General Industrial Machinery Achievements> - Motor Base - Casting Equipment - Press Machine Frame - Crown - Slide - Upright - Press Bed - Injection Molding Machine Link Housing - Connecting Rod - Cone Crusher - Platen Screw Holes - Mold Mounting Bolt Holes - Platen Die Plate - Screw Hole Repair - Screw Hole Reprocessing If you have any other questions, please contact us.
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Company information
The mechanical stitch metal crack repair technology is a method that physically repairs metal cracks using special bolts and reinforcement plates (mechanical stitch method), which does not apply heat to the repair area, thus preventing thermal distortion in the crack repair (Mechanical Stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be performed on-site, it allows for reduced construction time and cost savings.