Forging press frame crack repair, cast iron crack repair, press machine repair, casting.
"Non-welding" metal crack repair! No thermal distortion occurs at all! Mechanical repair.
The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Unlike welding repairs that involve thermal curing, this method does not apply any heat, thus preventing "thermal distortion." It does not generate residual stress in other areas, thereby preventing secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → Does not significantly reduce the operational rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operational rate of other equipment or the environment For more details, please contact us.
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basic information
【Lineup】 ○S Bolt →Ensures airtightness and crack removal →Thoughtfully designed screw structure achieves the pull-out strength of the base material ○T Bolt →Prevents MS reinforcement plate from pulling out and patch repairs →Unique tapered section enhances airtightness and prevents loosening ○MS Reinforcement Plate →Reinforcement and recovery of repair areas →Suppresses the force that would cause cracks to spread, strongly reinforcing the base material ○MS Bolt Hole Repair Insert →Female screw part for reinforcing damaged bolt holes ・HS Type Insert: When there are no cracks around the bolt hole ・HF Type Insert: When there are cracks around the bolt hole ●For more details, please contact us.
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Applications/Examples of results
<Cement Plant Equipment Achievements> - Reduction Gear Casing - Support Roller - Kiln Tire - Cement Mill Cover - Cement Mill Body - Girth Gear <Power Generation Equipment Achievements> - Steam Turbine Casing - Gas Turbine Casing - Pump Casing - Internal Combustion Engine Crankcase <Marine Related Achievements> - Crankcase - Intake and Exhaust Pipes - Air Clutch Bolt Hole <Steel and Iron Related Achievements> - Forging Press Frame - Cutting Machine - Cooling Tower Blade <General Industrial Machinery Achievements> - Motor Base - Casting Equipment - Press Machine Frame - Crown - Slide - Upright - Press Bed - Injection Molding Machine Link Housing If you have any other questions, please feel free to contact us.
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The mechanical stitch metal crack repair technology is a method that physically repairs metal cracks using special bolts and reinforcement plates (mechanical stitch method), which does not apply heat to the repair area, thus preventing thermal distortion in the crack repair (Mechanical Stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be performed on-site, it allows for reduced construction time and cost savings.
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