Metal fatigue cracks, vulcanizer crack repair, damage, loss, casting cracks, crack repair.
Non-thermal metal crack repair! Crack repair that generates no thermal distortion at all.
The MS method (Mechanical Stitch) for repairing metal cracks demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. It is a technique that physically removes and repairs cracks using our special bolts and reinforcement plates. Since it can be performed on-site, it allows for reduced lead times and cost savings. As it does not apply any heat during the crack repair, there is no thermal impact on the surrounding base material, and thermal distortion does not occur. By not applying heat, it enables construction with minimal disassembly, leading to overall cost reduction. Our company has a foundry, allowing us to offer both repairs and new manufacturing, so please feel free to contact us if you have any questions.
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basic information
The MS method is a technique that physically removes and repairs cracks using special bolts and reinforcement plates. By using special bolts, cracks are physically removed, and reinforcement is applied to the areas where cracks have occurred with reinforcement plates. We have extensive experience in construction for a wide range of equipment, including cast products with cracks, crankcases, turbine casings, cement mills, support rollers, automotive presses, aluminum product cracks, and thread hole repairs. If you have any questions, please feel free to contact us.
Price information
Prices may vary depending on the crack condition, so please feel free to contact us.
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Applications/Examples of results
<Cement Plant Equipment Achievements> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Cement mill body - Girth gear <Power Generation Equipment Achievements> - Steam turbine casing - Gas turbine casing - Pump casing - Boiler - Internal combustion engine crankcase <Marine Related Achievements> - Crankcase - Freshwater cooler - Housing - Manifold - Intake and exhaust pipes - Air cooler bolt holes <Steelmaking and Iron and Steel Related Achievements> - Forging press frame - Cutting machine - CRG - Cooling tower blades <General Industrial Machinery Achievements> - Motor pedestal - Casting equipment - Press machine frame - Press machine crown - Bolster - Slide - Upright - Vibrating screen - Feeder - Connecting rod - Press bed - Casting machine - Forging machine - Die-cast frame - Injection molding machine link housing <Others> - Casting prototypes - Aluminum prototypes - Casting foundry - Foundry - Industrial machinery parts manufacturing - Injection molding machine mold fixing bolt holes - Platen
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Company information
The mechanical stitch metal crack repair technology is a method that physically repairs metal cracks using special bolts and reinforcement plates (mechanical stitch method), which does not apply heat to the repair area, thus preventing thermal distortion in the crack repair (Mechanical Stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be performed on-site, it allows for reduced construction time and cost savings.