Introduction of case studies on the implementation of "production practices" in mass production manufacturing (electrical component manufacturing).
We would like to introduce a case study of a mass production manufacturing company (electrical component manufacturing) that implemented Asuka Corporation's "Production Practices." The challenges at the time of implementation included: - "Excessive inventory" - "Delivery deadlines for outsourced work are not being met" - "Inability to grasp the outsourced inventory for free supplies" The goals were to: - "Manage inventory in real-time" - "Especially, want to thoroughly manage outsourced inventory" 【Effects After System Implementation】 - 10% reduction in inventory → Successfully reduced order quantities during requirement calculations by adjusting optimal inventory levels. - Thorough management of outsourcing (inventory and delivery management) For more details, please contact us or download the catalog.
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【Challenges at the Time of Implementation】 ○ Excessive Inventory → Materials and work-in-progress are kept in stock for 1 to 1.5 months of forecasted demand. ○ Delivery Deadlines for Outsourced Work Are Not Met → Deliveries can be made for 1 to 1.5 months in advance. ○ Unable to Track Inventory of Free Supply Outsourcing → Inventory has been drawn from parts scheduled for future outsourcing orders, leading to excessive outsourced inventory. ○ When new equipment such as servers is introduced, the system cannot be transferred. ○ Inventory transactions are processed in bulk during order processing, making real-time inventory tracking within the system impossible. 【Effects After System Implementation】 ○ 10% Reduction in Inventory ○ Thorough Management of Outsourcing (Inventory and Delivery Management) → By issuing a physical slip at the time of outsourcing orders and scanning the slip upon delivery, delivery deadlines are managed, eliminating deliveries for forecasted demand. → During supply, parts are provided based on the supply slip, which has reduced unnecessary supplies, thus decreasing outsourced parts inventory. ● For more details, please contact us or download the catalog.
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Applications/Examples of results
【Information about the Introducing Company】 ○Company Name: XXX Industrial Co., Ltd. ○Industry: Mass Production Manufacturing (Manufacturing of Electrical Components) ○Main Products →Lead Wires for Motorcycles and Lead Wires for Automobiles →Lead Wires for Outboard Motors and General Wire Processing ●For more details, please contact us or download the catalog.
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Company information
Asuka Corporation is a company that provides IT strategy consulting and software development/sales. Our motto is to be trusted by our customers, and we aim to create joy for both our customers and employees while contributing to society. We also share a common goal of fostering human growth and achieving our corporate vision, leveraging the active participation of women and the creativity of diverse talents as our driving force.