Production management system "SmartProcess-MS" for the parts processing industry.
Project management, production management system
Cloud-compatible! We calculate the necessary production quantity and eliminate waste from overproduction.
"SmartProcess-MS" is a system designed for customers engaged in parts processing through forecast production and repetitive order production, allowing them to manage processes and inventory while monitoring work-in-progress and finished goods inventory at each stage. Based on confirmed and preliminary information, finished goods inventory, and work-in-progress inventory, it performs inventory allocation and required quantity calculations to determine the necessary production volume, thereby eliminating waste from overproduction. Additionally, some functions, such as sales management, can be implemented as options. Customization support, including integration with schedulers, is also available. 【Features】 ■ Utilizes barcodes (handheld terminals) for performance collection, inventory management of work-in-progress and finished goods, outsourcing arrangements, and internal arrangements. ■ Some functions, such as sales management, can be implemented as options. ■ Can also be used as comprehensive production management by selection. ■ Focused on necessary functions, making it affordable and easy to implement for small and medium-sized enterprises. *For more details, please refer to the PDF materials or feel free to contact us.
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basic information
【Function List】 ■ Input Related Order Input / Production Instruction Input / Production Achievement Input / Order Entry / Receipt Input / Inspection Achievement Input / Shipment Input / Inter-process Transfer Input / Inventory Input ■ Inquiry Related Inventory Inquiry / Inventory Inquiry by Item Number / Inventory Allocation Inquiry / Order List / Outstanding Order List / Shipment List / Production Receipt Achievement Inquiry / Outstanding Order Inquiry / Process and Resource Load Inquiry ■ Data Output Production Achievement Data / Receipt Achievement Data / Shipment Achievement Data / Inspection Achievement Data *For more details, please refer to the PDF document or feel free to contact us.
Price information
From 360,000 yen - In the case of cloud implementation, it starts from 6,000 yen per unit (application only).
Price range
P3
Delivery Time
Applications/Examples of results
【Purpose】 ■ Companies that process parts through repeat orders and forecast production ■ Companies that require management of work-in-progress inventory ■ Companies whose customers engage in kanban production *For more details, please refer to the PDF document or feel free to contact us.
Detailed information
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Orders and internal notification information can be entered or imported from EDI data. In the case of shipments using a kanban system, you can continuously enter the delivery date and quantity for a single item number.
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Based on the confirmed and internal notification information regarding the shipping date and quantity, we can indicate on the calendar how many days of shipping can be allocated when finished goods and work-in-progress are reserved, and highlight in red where it turns negative. This allows us to check the priority of whether to issue additional instructions or to expedite the production of work-in-progress.
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We will manage the progress of the process and the delivery deadlines for each process by looking at the actual production results and the results of the incoming acceptance process against the production instructions and outsourcing arrangements. By color-coding the various statuses such as partial delivery, complete delivery, and delays, it becomes visually easier to identify which delays are present.
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By using the production achievement input via tablet (optional), real-time information such as start, pause, completion, and actual numbers can be reflected on the production site using a touch panel. Inputting achievements using a PC, barcode reader, or handheld terminal is also supported.
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The shipping instructions will reduce inventory by processing shipments through shipping input or direct shipping input. It is also possible to carry out shipping processing while performing error checks using QR codes (such as three-point verification or two-point verification). *Customization may be required depending on the verification method.
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Case Introduction We collect performance data through the integration of various IoT devices and production equipment, and we also display operational status, such as downtime, using visual indicators. Additionally, we are collaborating with automated production schedulers.
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