Partition installation and air showers, etc. - Total measures for foreign matter contamination and pest control!
At the confectionery manufacturer, there were concerns about dust from packaging materials contaminating the products due to the mixing of the filling line and packaging area. At the same time, they hoped for comprehensive improvements, including measures against foreign object contamination by workers and pest control. Issues and Points: 1. They want to enclose the filling line to prevent dust from packaging materials from mixing in. 2. There is a possibility that workers may bring in foreign objects such as dirt and dust on their shoes. 3. They want to prevent the intrusion of insects and dust from the factory entrance (1st and 2nd floors) and the material delivery elevator. 4. They need a solution that can be implemented in a short timeframe (3 days) since production cannot be stopped.
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If we only enclose the filling line with a cover, the layout will hinder the movement of workers, so we propose the installation of partitions. We also suggested measures for pest and dust prevention in the factory, such as installing an air shower and shoe sole cleaning mats like the Daisem mat at the entrance of the factory. Points: 1. Separate the filling line and packing line with a partition. 22m × height 4m. 2. Use a combination of glass, insulated panels, and transparent vinyl to reduce material costs. 3. Install a custom-made air shower at the factory entrances (1st and 2nd floors) to fit the space. 4. Place a shoe sole cleaning mat, "Daisem mat," inside the air shower on the 2nd floor. 5. Install a self-closing slit curtain (pest-proof color) in front of the accordion curtain for the material delivery elevator. 6. Cover the storage area with tent fabric to address dust issues, prevent material collapse, and improve aesthetic quality.
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