To solve the problem of foreign matter adhesion in injection molding machines!
We are producing automotive parts using large injection molding machines, but there has been a problem where production lots are returned due to foreign matter contamination. As automotive manufacturers have been placing a strong emphasis on quality in recent years, there has been a demand for equipment improvements. Issues: 1. The molded products are exposed to outside air immediately. 2. Due to the warehouse-like environment without air conditioning management, the products are easily affected by outside air, leading to unstable dimensional accuracy.
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basic information
We proposed to create a clean booth designed to fit the shape of the injection molding machine. This will prevent contact with outside air, cover the line up to packaging, and solve the problem of foreign matter adhesion. 1. Focus on surrounding the injection area with Kamata Industrial's original aluminum frame. 2. Use anti-static transparent PVC material around the perimeter to prevent dust adhesion and allow visibility inside the booth. 3. Utilize 7 FFU fan units to achieve a cleanroom environment with a cleanliness class of 10,000. 4. Install an air shower at the entrance and exit for personnel to prevent dust generation from people. 5. Install an automatic aluminum shutter in the ceiling for mold exchange.
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In the current situation where advanced technological capabilities are required of Japanese companies as a whole, we aim to be a trading company that not only possesses "integrity" and "technology," but also explores our customers' needs and responds to their requests.