[Case Study] Reduction, Longevity, and Energy Saving Effects of Industrial Waste

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last updated：Oct 22, 2020

蒲田工業

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Reduction of industrial waste, prolonging lifespan, and energy-saving effects - air filters.

We received an inquiry from a facilities manager at a semiconductor component manufacturer regarding the frequent replacement of medium-performance air filters they use extensively and the difficulties they face in disposing of the used filters. 1. They are currently replacing the filters every six months to a year and were looking for options that last a bit longer. 2. They were troubled by the high costs associated with disposing of the used filters. *The filter materials consist of three types: the filter medium is glass paper, the separator (to prevent the filter medium from adhering) is aluminum, and the frame is either wood or steel. The disposal costs are high because the waste disposal company needs to disassemble the filters by material type. If the customer attempts to disassemble them, it takes a considerable amount of time, especially since removing the separator is quite challenging.

Related Link - http://www.kamata.co.jp/html/solution/2008/02/post…

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We have proposed an eminent medium-performance air filter that meets your requirements with the following features: 1. By increasing the filtration area, we can lower the initial pressure loss and extend the range up to the final pressure loss (replacement guideline), achieving a longer lifespan. 2. Disposal is simplified as there are no aluminum separators used, allowing for direct processing without the need to remove separators or frames from the filter media. To prevent the adhesion between filter media, which causes early pressure loss, we have embossed the surface with irregularities, enabling more pleats without using separators, thus increasing the filtration area and reducing initial pressure loss by up to 40%. This also leads to reduced power consumption due to lower pressure loss. 3. The filter media and frame can be easily separated, allowing for the frame to be reused. This means that only the filter media needs to be disposed of, further reducing costs. Replacing the filter media is easy for anyone, so disposal is limited to just the filter media, and replacement involves only the filter media as well.