[Case Study] Consistent from Planning to Implementation of Production Line Layout Changes

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last updated：Oct 22, 2020

蒲田工業

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We will carry out the layout change of the production line consistently from planning to construction!

We received a consultation from a paper processing company regarding their plan to change the manufacturing line due to an increase in product production. Issues: 1. They would like us to handle everything from listening to their requests to planning, design, construction, project management, and trial operation. 2. There is only one cutter (processing machine) for two manufacturing machines, making it impossible to produce with both machines simultaneously. 3. The packaging machine is only able to operate at less than half of its capacity. 4. There are no solid blueprints for the current building.

Related Link - http://www.kamata.co.jp/html/solution/2009/03/new_…

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We proposed a method to fully utilize the capacity of the packaging machine by relocating the manufacturing machines, simultaneously adding a cutter, and establishing a new special conveyor line. Points: 1. Undertake everything from planning to construction as a single package. 2. Change the layout to improve work efficiency (create planning drawings). 3. Relocate two manufacturing machines and the cutter, and add one additional cutter. 4. Remove the walls that are obstacles; after the changes, install new partitions. 5. Feed products flowing from two lines into one packaging machine to increase production volume. 6. Create a conveyor with custom controls to efficiently merge the flow. 7. Complete all tasks, including wall removal, relocation and installation of processing machines, installation of supplied items, removal and modification of piping lines, construction management, and trial operation, within four days. Only the electrical work will be arranged by the customer’s preferred contractors.