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  6. Aluminum Honeycomb Panel Case Studies (Mechanical) [Contributing to Weight Reduction & Cost Savings]

Aluminum Honeycomb Panel Case Studies (Mechanical) [Contributing to Weight Reduction & Cost Savings]

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Case Studies of Aluminum Honeycomb Panel Utilization

last updated:Jun 02, 2025

モリシン工業 本社
モリシン工業 本社
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Achieving ultra-lightweight design at 1/5 the weight of aluminum plates and 1/10 the weight of steel plates with the same rigidity, contributing to cost reduction—aluminum honeycomb panels!

Aluminum honeycomb panels can achieve significant weight reduction because about 90% of their volume is air, while the hexagonal honeycomb core maintains rigidity. Additionally, due to the cost reduction effects associated with weight savings, it is possible to pursue cost reductions that could not be achieved with traditional solid wood, castings, welding, or sheet metal. We can flexibly accommodate everything from custom-made one-off products to mass-produced items. For requests for quotes, inquiries about products, or to request catalogs, case studies, or cut samples, please visit our website (http://www.morishin.com/). You can view the PDF data of the case studies from the "Download" section.

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Aluminum Honeycomb Panel Case Studies (Mechanical) [Contributing to Weight Reduction & Cost Savings]

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■Lightweight and Rigidity About 90% of the panel's volume is air, allowing for significant weight reduction, while maintaining high rigidity with a hexagonal honeycomb core. ■Cost Reduction Thanks to the reduction in material costs due to lightweighting, cost reductions that were not achievable with traditional solid wood, welded structures, or castings are now possible. ■High Precision Orders with flatness of 0.05mm/m and parallelism of 0.05mm/m are possible. ■Machinability Not only flat panels but also curved and rod-shaped aluminum honeycomb panels can be produced. Additionally, almost all machining processes applicable to conventional aluminum materials, such as tapping, countersinking, through holes, openings, notches, and pocket machining, can be performed. ■Custom Production We have a production system that can accommodate everything from one-off custom orders to mass production. For quotes, inquiries about products, and requests for catalogs, case studies, or cut samples, please visit our website (http://www.morishin.com/).

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Applications/Examples of results

Our high-quality aluminum honeycomb panels can be adopted in various fields considering weight reduction and cost reduction while maintaining rigidity. We continue to provide these panels for applications such as vacuum chambers, LCD and solar cell processing equipment, glass transport and processing suction tables, laminator tables, printing machine suction tables, industrial robots, processing machine jigs, furniture, and building materials.

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Handbook of Honeycomb Panels for Weight Reduction and Cost Reduction

Handbook of Honeycomb Panels for Weight Reduction and Cost Reduction

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モリシン工業

モリシン工業 本社

Building materials, supplies and fixtures manufacturers

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Morishin's aluminum honeycomb panels are used in fields such as aerospace, military, semiconductors, solar cells, LCDs, glass, vacuum equipment, printing machines, processing machines, medical devices, railways, manufacturing equipment, jigs, and furniture/interior design, where lightweight, high strength, high precision, and high reliability are required. Thanks to Morishin's flexible production methods, which can accommodate everything from one-off prototypes to mass-produced items, we have collaborated with leading companies in various fields from development to mass production stages. The results of these efforts have contributed to the accumulation of Morishin's achievements and know-how today. You can view the PDF data of the honeycomb panel handbook from the "Download" section. For requests for quotes, inquiries about products and technology, or requests for catalogs, case studies, and cut samples, please contact us through the "Contact" section on our website (http://www.morishin.com).

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