Repair of injection molding machine platen screw holes, platen repair, rubber vulcanization machine repair, screws.
We will repair damaged screw holes, bolt holes, and broken threads to their original size. Unlike conventional products, this can be used as a permanent solution.
【Product PR】 The MS method (Mechanical Stitching) for thread repair demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. It is a technology that repairs using our company's special bolts. Since it can be implemented on-site, it allows for reduced lead times and cost savings. Compared to conventional products, it enables permanent solutions. 【Features of the MS Method】 ■ No hardening due to heat and no residual stress ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rate of other equipment or the environment For more details, please contact us.
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basic information
The MS method for repairing metal cracks demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. It is a technique that physically repairs cracks using our special bolts and reinforcement plates. Since it can be performed on-site, it allows for reduced lead times and lower costs. We have experience in a wide range of fields, including cast iron cracks, marine equipment, power generation facilities, and cement equipment. Please feel free to contact us if you have any questions. 【Product Lineup】 ○ S Bolt → Ensures airtightness and removes cracks → Thoughtfully designed screw structure achieves tensile strength of the base material ○ T Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores the repair area → Suppresses the force that would cause the crack to spread, strongly reinforcing the base material ○ MS Bolt Hole Repair Insert → Female screw part for reinforcing damaged bolt holes ・ HS type insert: When there are no cracks around the bolt hole ・ HF type insert: When there are cracks around the bolt hole
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Applications/Examples of results
<Achievements in Cement Plant Equipment> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Cement mill body - Girth gear <Achievements in Power Generation Equipment> - Steam turbine casing - Gas turbine casing - Pump casing - Boiler - Internal combustion engine crankcase <Achievements in Shipbuilding> - Crankcase - Freshwater cooler - Housing - Intake and exhaust pipes - Air cooler bolt holes <Achievements in Steelmaking and Iron and Steel> - Forging press frame - Cutting machine - CRG - Cooling tower blades <Achievements in General Industrial Machinery> - Motor pedestal - Casting equipment - Press machine frame - Press machine crown - Bolster - Slide - Upright - Vibrating screen - Feeder - Connecting rod - Press bed - Injection molding machine link housing <Others> - Casting prototypes - Aluminum prototypes - Casting foundry - Foundry - Industrial machinery parts manufacturing - Injection molding machine mold fixing bolt holes - Platen - Piano soundboard - Casing bolt holes - Exhaust pipe bolts If you have any questions, please feel free to contact us.
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The mechanical stitch metal crack repair technology is a method that physically repairs metal cracks using special bolts and reinforcement plates (mechanical stitch method), which does not apply heat to the repair area, thus preventing thermal distortion in the crack repair (Mechanical Stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be performed on-site, it allows for reduced construction time and cost savings.