New technology for repairing metal cracks that are not welded: MS method for cast iron crack repair.
We will repair the cracks that have occurred in the metal without applying any heat. Since no heat is applied, there will be no thermal distortion at all.
The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitch Method) that addresses metal cracks using mechanical methods. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In general welding repair methods, heat alters the base material around the crack, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." **Features of the MS Method:** - No hardening or residual stress from heat - Elimination of secondary damage - Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements - Completion of construction in a short period → Does not significantly reduce the operating rate of equipment - Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.
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basic information
The MS method for repairing metal cracks demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. It is a technology that physically repairs cracks using our special bolts and reinforcement plates. Since it can be implemented on-site, it allows for reduced lead times and lower costs. We have experience in a wide range of fields, including cast iron cracks, marine equipment, power generation facilities, and cement equipment. Please feel free to contact us if you have any questions. 【Product Lineup】 ○ S-Bolt → Ensures airtightness and removes cracks → Thoughtfully designed screw structure achieves tensile strength of the base material ○ T-Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores the repair area → Suppresses the force that causes cracks to spread and strongly reinforces the base material ○ MS Bolt Hole Repair Insert → Female thread part for reinforcing damaged bolt holes ・ HS Type Insert: For cases where there are no cracks around the bolt hole ・ HF Type Insert: For cases where there are cracks around the bolt hole
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Applications/Examples of results
<Cement Plant Equipment Achievements> - Gearbox Casing - Support Roller - Kiln Tire - Cement Mill Cover - Cement Mill Body - Girth Gear <Power Generation Equipment Achievements> - Steam Turbine Casing - Gas Turbine Casing - Pump Casing - Boiler - Internal Combustion Engine Crankcase <Marine Related Achievements> - Crankcase - Freshwater Cooler - Housing - Intake and Exhaust Pipes - Air Clutch Bolt Hole <Steelmaking and Iron and Steel Related Achievements> - Forging Press Frame - Cutting Machine - CRG - Cooling Tower Blade <General Industrial Machinery Achievements> - Motor Base - Casting Equipment - Press Machine Frame - Press Machine Crown - Bolster - Slide - Upright - Vibrating Screen - Feeder - Connecting Rod - Press Bed - Injection Molding Machine Link Housing <Others> - Casting Prototypes - Aluminum Prototypes - Casting Foundry - Foundry - Industrial Machinery Parts Manufacturing - Injection Molding Machine Mold Fixing Bolt Hole - Platen - Piano Soundboard - Casing Bolt Hole - Exhaust Pipe Bolt
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The mechanical stitch metal crack repair technology is a method that physically repairs metal cracks using special bolts and reinforcement plates (mechanical stitch method), which does not apply heat to the repair area, thus preventing thermal distortion in the crack repair (Mechanical Stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be performed on-site, it allows for reduced construction time and cost savings.
