[Sonic] (Case Study) Water drainage drying of wires and cables - Sonic Corporation blower & air knife system case published (Sonic0004)

Improved air knife of the conventional Tear Drop (tear-shaped) design! Enhanced blowing efficiency!!

■High-Speed XE Air Knife The Sonic Corporation's High-Speed XE Air Knife nozzle, further improved from the conventional Tear Drop shape, achieves excellent work efficiency. It efficiently laminarizes the air, resulting in minimal pressure loss and uniform blowing across the entire slot. A key feature is that there are no control plates inside the air knife, allowing for uniform blowing from end to end. Additionally, it effectively draws in the surrounding air to create a powerful blow. We offer a wide variety of options for the number, position, direction, and length of the nozzle's piping installation. We also provide the world's only rotary air knife.

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A specialized blower for draining/drying that uses a small motor to rotate at high speed and generate a large airflow!

Powerful air at over 25 m/s for water removal and drying! Additionally, time-saving and energy-efficient! Sonic Corporation's 'Blower & Air Knife' is a device that dramatically improves the efficiency of part drying, food processing drying, and water droplet removal. Processes that require a pressure of 400 kPa can be achieved with an ultra-high efficiency of just 29 kPa! It achieves a 75% reduction in energy consumption compared to compressor air, while maintaining a water removal efficiency of over 95%, resulting in significant energy savings. ≪Sonic Corporation Spiral Blower≫ 【Features】 ■ Lightweight and compact design ■ Generates a large volume of air with a small horsepower ■ Clean and dry air. Promotes evaporation with warm air at approximately 40°C ■ Energy-saving effects that greatly exceed those of compressors △▽△Basic Information△▽△ 【Product Lineup】 ■ Spiral Blower Thanks to proprietary technology, it generates a large airflow with energy efficiency compared to compressors and conventional blowers. The generated large airflow can be supplied continuously without pulsation. The structure is also easy to maintain.

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A product that suppresses water splashing generated during the inspection, printing, labeling, and water draining/drying of filled PET bottles, cans, bottles, and pouches before packaging.

The Sonic SMART Tunnel (Sonic Modular Air Tunnel) can be used in extensive water drainage drying systems. It is a turnkey product that dries PET bottles, cans, and bottles before inspection, printing, labeling, or packaging, with a processing capacity of 100 to 1500 CPM. Adaptability: The Sonic SMART Tunnel is a modular system. Due to its bolt-tight design, it can be easily expanded if changes in product size or additional air knife configurations are needed due to increased production line demands.

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It has been proven to be the most cost-effective solution.

Sonic Corporation proposed a method to install a rotating air knife (patented) from above and a standard air knife from the side, angled from top to bottom. Due to the low production speed and the complex shape of the engine block, the rotating air knife has proven to be suitable. The rotating air knife can achieve a rotational speed of 200 rpm. By rotating the air knife and then blowing, it can deliver multiple high-impact blows to the surface of the parts with a single air knife. In cases of such complex shapes, attempting to achieve the same drying with other methods would require the installation of six air knives. This technology has proven to reduce horsepower and provide the most cost-effective solution while utilizing limited space. [Content] [Issues] - The surface of the engine block has many complex irregularities, and if water remains in these areas, it can ultimately lead to defective products. - The factory has found existing drying methods to be inefficient and is seeking an urgent solution. For more details, please contact us or download the catalog.

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I have made it possible to repeatedly position the air knife.

We proposed 12 Sonic 70 blowers with 7.5 horsepower motors, enclosures, Sonic HEPA filters, and two custom 13" Sonic XE air knives. The performance of the air knives delivered at the beginning of this system perfectly matched the blow level requested by the customer. The results of the impurity contamination tests also confirmed that Sonic's HEPA filters maintained the requested 0.3μ. Additionally, to operate most effectively while keeping the noise level below 80dB, the angle and distance of the air knives are very important, so we manufactured custom Sonic air knives that fit the existing air knife enclosures, allowing for repeated positioning of the air knives. [Content] [Issues] - Compressed air with HEPA filters - The factory was using more compressed air for automatic devices on the production line and other equipment on a daily basis - Due to the increased demand for compressed air, there was a need to add another air compressor to avoid pressure drops For more details, please contact us or download the catalog.

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There was no need for additional construction, and it fit into the existing production line.

Sonic Corporation decided to operate the Sonic150 with 25 horsepower and two air knives, and to circulate air to raise the temperature coming from the air knives. The concept behind Sonic Corporation's revolutionary VT (patent pending) design is to utilize the pressure heat from the blower by partially circulating air. The exit temperature from the air knife will be approximately 45°C to 50°C. This method does not require an external thermal system. The air knife is installed about 10mm away from the bottle, allowing the bottle to pass through at a wind speed of approximately 9,300m/min. The high-speed air and heated exit temperature melt the ice and turn the remaining moisture into mist. As a result, the bottles can be completely dried. [Content] [Issues] ○ Moisture and cold air leave water droplets on the glass, resulting in the reformation of droplets before labeling. ○ Labels cannot be applied until the bottles are dried. ○ The injection and labeling of bottles can only occur after the empty bottles are stacked in a warmed warehouse and heated. For more details, please contact us or download the catalog.

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Tilt the two air knives slightly and present a blowing method that focuses on the torso and upper part.

The air knife's gap or slot can be adjusted in length to allow for a wider gap. This means that the air knife concentrated on the body can maintain a standard gap while separately adjusting the knife's gap at the top and bottom to hit the handle and the lower ring. This method not only ensures that the air effectively hits the body of the canister but also reduces the required power consumption. SONIC has also suggested further cost reductions by using ABS piping instead of plated steel pipes to lower prices. [Content] [Issues] ○ Yankee Gas faced the problem of propane gas canisters not being sufficiently dry before going to the painting process while changing their solvent-based painting system. ○ Proper drying of the canisters is essential for effective painting. ○ The drying method they were using involved compressed air, which was ineffective and did not adequately remove moisture for painting. ○ High humidity means that no matter how much compressed air is applied, moisture remains on the canisters. For more details, please contact us or download the catalog.

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Non-contact water removal and drying of wire cables using Sonic Corporation's blower and air knife.

We would like to introduce a successful application of the Sonic SP Dryer cable drying machine. A manufacturer of low-voltage wires and cables, as well as bare aluminum and copper wires, needed to install a spark tester before the final packaging process. This meant that the wire running at 3000 feet per minute (900 m/min) had to be completely dried before the spark test. Due to the rapid increase in line speed, traditional methods became costly and inefficient. If the cable is not completely dried, the inspection machine may misidentify it as defective. Because of the high-speed production at 3000 feet per minute (900 m/min), Sonic recommended the SP dryer. This is a drying device housed in a box that features air knife technology (XE 42” long) with a centrifugal blower (Sonic 150, 20 horsepower) to achieve energy savings. For more details, please contact us or refer to the catalog.

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Using it before the final drying provided results that exceeded expectations in terms of drying effectiveness.

Sonic Corporation's 96” (2.44m) air knife operates with the Sonic 100 (15 horsepower motor). Long steel plates flow under the air knife at a speed of 1.22m/min to 3.05m/min. The widths of these steel plates range from 48” to 96” (1.22m to 2.44m). Typically, this line runs for several days in two shifts and then stops for several days. Essentially, it operates continuously without stopping during the given shifts. This system provides unparalleled satisfaction to customers and has demonstrated exceptional drying effectiveness when used before final drying to blow away a significant amount of residual water. [Content] [Issues] ○ After blasting the material, it needs to be wiped and all remaining sand particles must be completely blown away. ○ In special cases, residual shot may occur after passing through the cleaning brush. ○ Residual shot material sticks to large electromagnetic surfaces, making transportation hazardous. For more details, please contact us or download the catalog.

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"Sonic" water drainage drying is Sonic!! We are introducing case studies, conceptual installation diagrams, and photos.

This is a case study of Sonic Corporation's blower and air knife systems. As success stories, we introduce how the Sonic air knife system provided technical solutions to issues such as labeling problems, removal of residues in the steel industry [on plates], drying of automotive cylinders, insufficient drying of propane gas cylinders, contamination of micro-particles due to static electricity in clean rooms, and removal of residual water after cleaning contact lens pallets. We also present conceptual installation diagrams and photos. For more details, please contact us or refer to the catalog. We also have demo units available. You can try them at your factory! Alternatively, we can conduct simple tests at our company! Please consider it!

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"Sonic" water drainage drying is Sonic! We are introducing success stories and photos. [Simplified version]

This is a collection of case studies on Sonic Corporation's blower air knife systems. As success stories, we introduce how the Sonic air knife system provided technical solutions to issues such as labeling problems, removal of residues in the steel industry [removal of residues on plates], drying of automotive cylinders, insufficient drying of propane gas cylinders, and removal of residual water after cleaning contact lens pallets. We also include photographs. For more details, please contact us or refer to our catalog. We also have demo units available. You can try them out at your factory! Alternatively, you can conduct simple tests at our company! Please consider this!

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We have received high praise from customers who have implemented our attendance management system, "KING OF TIME." Many reviews highlight not only the system itself but also our unique support system, which we are very pleased to hear. We would like to share a portion of these reviews with you! If you would like, please take a look at the PDF file, and feel free to reach out to us if you have any concerns.

Hotron, which manufactures and sells sensors, provides bed exit sensors for hospitals, nursing, and care facilities. Hotron offers easy-to-understand video guidance on how to use bed exit sensors wirelessly and how to set up device connections! ▼ Video Manual (YouTube) https://www.youtube.com/playlist?list=PLNVA4mTrZDqtJa6MfFRZQxwtfCSnAfxVy 【Bed Exit Sensors】 ○ Non-contact infrared sensor, simply place it - Pole-kun HB-H1 ○ Mat sensor, foldable thin mat - Mat-kun HB-UST ○ Body movement call - Ugo-kun HB-TV3 ○ Body movement call for wheelchairs - Ayumi-chan HB-WTV3 【Options】 ○ Nurse call linked wireless set - Wireless set (transmitter/receiver) HB-RS/HB-RJ ◎ For more information about the products, please contact us or download the catalog.

Japan is one of the top 10 countries in the world with frequent earthquakes. The 2020 White Paper on Land, Infrastructure, Transport and Tourism has also reported an increase in the probability of major earthquakes occurring. Regarding the Nankai Trough earthquake, the probability of an earthquake with a magnitude of 8 to 9 occurring within the next 30 years is estimated to be 70 to 80%. At Hotron, we recommend the introduction of seismic devices for earthquake countermeasures in buildings and equipment. The seismic device 'HK-2' is a product that automatically performs various controls that have been pre-set when it detects strong shaking equivalent to a seismic intensity of 5 lower or higher. For example, it can automatically execute actions such as: "Open automatic doors and gates to secure evacuation routes and access for emergency vehicles" "Transmit signals to the control room and stop facility equipment" "Unlock the keys to locked lockers" "Automatically play voice guidance" For more details, please download the materials or contact us.

Operated by Free Consult Co., Ltd., the information media "Consult GO," which provides career resources for consultants and high-class talent and helps solve corporate challenges, has introduced us as a "recommended brand consulting company." In addition to producing printed materials, our company also offers consulting services that support branding created collaboratively in a workshop format. Please see the linked article for more details. We also welcome inquiries, so feel free to contact us.

We sincerely thank you for your exceptional support. Starting in 2024, we will be providing services under the "Ken Support" series, and thanks to your support, we have been expanding our services year by year. We have added information about our newly launched "3D Surveying" and "Earthquake Reconstruction Guarantee," and we have renewed our company brochure. Our corporate concept is based on the phrase "There are professionals who support professionals." In order to support the designers, who are "professionals in residential design," we will continue to aim for improved quality and expansion of services as "professionals in specialized fields." We will sincerely address the changing concerns of the times and strive to support designers across the country.