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  3. 日本製鋼所 樹脂機械事業部
  4. Development of a new resin composite material with a high content of wood biomass - Reducing plastic use and greenhouse gas emissions.
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  • Feb 15, 2021
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Feb 15, 2021

Development of a new resin composite material with a high content of wood biomass - Reducing plastic use and greenhouse gas emissions.

日本製鋼所 日本製鋼所 樹脂機械事業部
Our company, in collaboration with Nippon Paper Industries Co., Ltd., has developed a resin composite material (Trefa Bio Composite) that contains a high proportion of wood-based biomass as a raw material. This new composite material can reduce plastic usage by more than 50% and also contributes to the reduction of greenhouse gas emissions. In composite materials made from wood-based biomass such as wood powder and pulp, conventional products have faced challenges in heat resistance and moldability. The newly developed Trefa Bio Composite utilizes Nippon Paper's proprietary Trefaction technology for new biomass solid fuels, which imparts heat resistance, grindability, and hydrophobicity to the wood-based biomass. By using the kneading technology of the twin-screw extruder 'TEX' to incorporate this sustainable wood-based biomass material into the resin at a high ratio, we have created a new Trefa Bio Composite that excels in heat resistance and moldability compared to conventional products. This Trefa Bio Composite and cellulose bio composite will be exhibited at Nippon Paper's booth at "TOKYO PACK 2021." Moving forward, our company will continue to enhance the kneading technology of 'TEX' and advance the development of better products.
Trefaid Biocomposite: Developed Product
Trefaid Biocomposite: Developed Product
Cellulose Biocomposite: Developed Product
Cellulose Biocomposite: Developed Product
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Development of a new resin composite material with a high content of wood biomass ~Reduction of plastic use and greenhouse gas emissions~
Our company news release
Development of a new resin composite material with a high content of wood biomass ~Reduction of plastic use and greenhouse gas emissions~
Nippon Paper Industries Co., Ltd. news release

Related product

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Twin-screw extruder [TEX] series

A high-end twin-screw extruder equipped with infinite possibilities for various fields.

A twin-screw extruder used to enhance the added value of plastic raw materials is referred to as a compounding extruder. Our company manufactures the "TEX" series of twin-screw extruders to meet the demands for high performance and high quality. The TEX is utilized not only for traditional inorganic fillers, masterbatch compounds, polymer alloys, and GF/CF compounds but also for a wide range of applications including reactions, degassing, dehydration, biomass compounds, long fiber compounding, and supercritical carbon dioxide compounding. By incorporating JSW's unique technologies that dramatically improve compounding performance (compounding screws, compounding cylinders, high-distribution compounding screws) and new solutions for increased discharge capacity (Side Feed Deaerator), we guide our customers into new realms that traditional machines could not achieve.

  • paint
  • glue
  • Biomass fuel production equipment

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Small two-axis mixing extruder "TEX25 αIII"

Achieves both ultra-high torque and ease of use. Software for analyzing pressure, temperature, and filling rate is included as standard. Customizations such as high-speed specifications and installation work are also supported.

The "TEX25 αIII" is a high-spec compact twin-screw extruder equipped with features such as ultra-high torque, temperature control sections for each cylinder (1-by-1 correspondence), and wear-resistant screws. With the standard simulation software "TEX-FAN," it is possible to analyze internal pressure, temperature, residence time, and filling rate. By quantitatively evaluating the mixing performance of the extruder, it supports process development. We provide total support, including proposals for auxiliary equipment and installation work. 【Features】 ■ Balances ultra-high torque with ease of use ■ Easy operability (cylinder detachment mechanism, use of cartridge heaters) ■ Compatible with various raw material extrusion processes using standard screw elements ■ Capable of incorporating a wide range of auxiliary equipment and our unique technologies ■ Compact motor belt drive type is standard, achieving space-saving design 【Options (partial)】 ■ High-speed specification supporting up to 1,500 rpm (main motor 45 kW specification) ■ Powder raw material supply via side feeder with degassing function ■ Long hopper cylinder to expand the range of supply materials that can be processed ■ Long vent cylinder for efficient degassing *For more details, please refer to the PDF document or feel free to contact us.

  • Biomass fuel production equipment

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Mixing Technology of Old Paper and Plastics - Recycling of Old Paper -

A key point is to uniformly disperse into the molten plastic! Introducing a technology realized using a twin-screw extruder.

Recycled paper is mainly mentioned as a form of old paper recycling, but there are other uses for old paper, such as cushioning materials and packaging made by blending old paper with plastics, as well as various containers. The blending of old paper and plastics is one of the technologies that should be established urgently from an environmental protection perspective. In the recycling of old paper using an extruder, the various forms of old paper and their low bulk density lead to poor feedability into the extruder. Additionally, since paper is fibrous, it tends to tangle easily, making it a significant challenge to evenly disperse it into the molten plastics. We have achieved the blending of old paper and plastics, as well as pelletizing, using our twin-screw extruder 'TEX'. 【Mixing Technology】 ■ Stability of raw material feed ■ Dispersion of old paper ■ Low-temperature extrusion ■ Devolatilization *For more details, please refer to the PDF materials or feel free to contact us.

  • Other resource recycling

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Technical Case Study: Wood Flour Compounding Using TEX

It features the characteristics of blending technology and the development of wood powder compounding!

The manufacturing process of wood products generates a large amount of fine wood powder. There is a growing movement to reuse this wood powder by compounding it with plastic to create new wood products. Due to various constraints in wood powder compounding, a twin-screw extruder with a deep groove screw like 'TEX' and high torque, along with advanced kneading technology, is required. This document introduces wood powder compounding using our twin-screw extruder 'TEX'. We invite you to read it. 【Contents】 ■ Features of TEX kneading technology - Transport of wood powder - Dispersion of wood powder - Treatment of wood vinegar gas - Pelletizing system ■ Development of wood powder compounding *For more details, please refer to the PDF document or feel free to contact us.

  • wood
  • Wood processing
  • others

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Related catalog(3)

[Research and Development] Small Dual-Axis Extruder 'TEX25aIII'

[Research and Development] Small Dual-Axis Extruder 'TEX25aIII'

PRODUCT
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【Technical Case】Wood Flour Compounding Using TEX

【Technical Case】Wood Flour Compounding Using TEX

TECHNICAL
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[Technical Case] Mixing Technology of Waste Paper and Plastics - Recycling of Waste Paper -

[Technical Case] Mixing Technology of Waste Paper and Plastics - Recycling of Waste Paper -

TECHNICAL
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[Please introduce this to the management and general affairs department] Update on the expense reimbursement system implementation case! The input and verification work for FB data that used to take 2-3 hours is now completed in just 5 minutes!

  • NEW
  • OTHER

An article has been published about the case of introducing the expense reimbursement system "Rakuraku Seisan" at TSP Corporation. ~ In the case of TSP ~ Before the introduction, there were challenges such as dealing with the "paper" sent from various locations and the reliance on specific individuals for the tasks. After the introduction, the input and checking of FB data, which used to take 2 to 3 hours, can now be completed in just 5 minutes. Additionally, the mindset of the accounting department, which was previously reliant on manual entry, has changed. [Case Overview] ■ Challenges before introduction - Dealing with "paper" sent from various locations, reliance on specific individuals ■ Key points of introduction - A robust support system for setup and operation - Easy to start from a small scale both financially and functionally *For more details, please refer to the related links or feel free to contact us.

Jul 02, 2026

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Event Report: AI Startup Engineering Meetup Held with Four AI Startups

  • NEW
  • COMPANY

Engineering Meetup Report is Now Available! We have published the event report from the AI Startup Engineering Meetup, held at Google for Startups Campus Tokyo. The event brought together four AI startups, where engineers and engineering leaders with backgrounds at major companies shared insights on: ◆Product development ◆Career journeys ◆AI-related initiatives Kort Valuta was represented by our Chief Operating Officer and a Backend Engineer, who shared perspectives on product development in the fintech industry and the unique development environment of a startup. The networking session that followed sparked meaningful conversations on technology and career development, creating valuable new connections among participants. At Kort Valuta, we will continue to value collaboration with the technology community while striving to build even better products. Read the event report: https://prtimes.jp/main/html/rd/p/000000126.000076589.html We're hiring! If you're interested in building the future of fintech with us, check out our careers page: https://recruit.kortvaluta.com/?utm_source=WEB&utm_medium=sns&utm_campaign=ipros

Jul 02, 2026

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We have released the document 'Half a year of slacking vs. full operation in 3 months - Conditions for companies that should use initial setup support!'

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  • CATALOG

We have published a white paper titled "Half a Year of Procrastination vs. Full Operation in 3 Months - Conditions for Companies That Should Use Initial Setup Support," aimed at companies considering the introduction and operation of attendance management systems. This document clearly explains the key points of initial setup that are prone to difficulties during implementation, as well as the differences between handling it in-house and utilizing specialized support. If you want to smoothly launch an attendance management system, please take a look.

Jul 01, 2026

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Summer Grand Thanksgiving Festival 2026

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  • EVENT

From July 2026 until the end of September, we will hold a Summer Grand Appreciation Festival! High-pressure washers at great prices! Plan 1: A special set of SP60L/60new/60DX/60GE comes with a free Z swivel joint set! Plan 2: Customers who purchase a compressor will receive a new red hose (30m) for free! Plan 3: Washing hose [6M] available at a special price! A wide range of popular high-pressure washer series, cleaning accessories, painting machines, compressors, and other products are also available! Items listed can be purchased at great deals! Don't miss this opportunity!

Jul 01, 2026

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Notice of Envu Ant Bait Certification Renewal

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  • CATALOG

(Japan) Termite Control Association Hachikusan FL No. 3359 (Japan) Termite Control Association Hachikusan MC No. 3511 The update from July 1, 2026, is now available.

Jul 01, 2026

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