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  3. ヘガネスジャパン
  4. ~Establishment of a new special lab for soft magnetic composite materials~ Strengthening technical support for 'Somaloy(R)' soft magnetic composite materials!
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  • Feb 11, 2021
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Feb 11, 2021

~Establishment of a new special lab for soft magnetic composite materials~ Strengthening technical support for 'Somaloy(R)' soft magnetic composite materials!

ヘガネスジャパン ヘガネスジャパン
With the increase in demand related to vehicle electrification, we are seeing a rise in inquiries regarding our soft magnetic composite material 'Somaloy(R)', primarily from onboard component/system manufacturers. We have recently established a "dedicated lab for soft magnetic composite materials" at Höganas China (Shanghai), focusing on the Asian region. Many of the challenges we encounter while considering the adoption of 'Somaloy(R)' revolve around the "optimization of the manufacturing process for powder magnetic cores." Anticipating future market expansion, we aim to create a more robust support environment to contribute to your product development. 【Support Overview】 - Optimization and evaluation of the powder magnetic core manufacturing process 【Target Processes】 - Compression molding process - Heat treatment process 【Measurement Contents】 - Magnetic properties (magnetic flux density, coercivity, permeability, inductance, resistance, iron loss) - Mechanical strength (bending strength, tensile strength) 【Investigation Contents (Examples)】 - Data measurement under various manufacturing conditions, process investigation, and proposal of solutions, etc. ★ Motor design technical support is also underway https://premium.ipros.jp/hoganas/news/detail/61838/ ★ Please feel free to contact us! jumpei.ikeda@hoganas.com
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Application Case: Axial Gap Motors are Compact, Lightweight, and Economical.
The magnetic properties and net shaping of Hoganas' soft magnetic composite material, Somaloy(R), are highly compatible with axial gap motor design, making it a high-performance material.
Path to the Final Properties of Powdered Magnetic Cores 'Somaloy(R)'
Powdered magnetic cores have final properties (electromagnetic and mechanical) that vary due to powder characteristics, structure, and manufacturing conditions. ◆ Base iron powder (particle size, insulation coating) + Additives (lubricants) ◆ Core manufacturing conditions (compression molding, heat treatment) To achieve the final properties of powdered magnetic cores while leveraging the characteristics of 'Somaloy(R)', collaboration with customers is essential.

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Soft Magnetic Composite (SMC) 'Somaloy(R)' Overview

Soft magnetic material with an insulating coating applied to pure iron powder! Achieving high frequency (miniaturization) by reducing eddy current loss! ☆ Easy to mold even with complex shapes ☆

"Somaloy(R)" is a soft magnetic material made from pure iron powder with an insulating coating, developed by our company as a world first. Through mold forming, it is possible to manufacture cores with three-dimensional shapes and three-dimensional magnetic properties. It is particularly useful for the development and manufacturing of high-spec soft magnetic cores required for miniaturization and high output in applications such as electric vehicles. 【Features】  ■ High compressibility allows for high permeability  ■ Enables three-dimensional magnetic circuit design, achieving miniaturization, lightweight, and cost reduction of products  ■ An insulating coating on pure iron powder results in low eddy current loss characteristics, achieving high efficiency in high-frequency ranges!  ■ Complex shapes can be formed without post-processing through net shaping   (Three-dimensional mechanical shapes that can be formed with uniaxial pressure) 【Grades】  ■ We offer a range of products covering from 100Hz for motor applications to up to 100kHz for reactor applications. ★ A catalog of "Somaloy(R)" is available for download via the button below.

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Soft magnetic composite material (SMC) "Somaloy(R)" for automotive motor applications.

A must-see for those struggling with miniaturizing motors! Ideal for pancake structure high-torque ultra-flat axial gap motors, etc.!

"Somaloy(R)" is a soft magnetic material made from pure iron powder that we have developed and coated with insulation. We enable innovative motor designs that are not constrained by the limitations of electrical steel sheets, providing solutions to many challenges faced by our customers. 【Matching of Axial Gap Motors (Axial Flux Motors) Topology and "Somaloy(R)"】   ■ Net shaping (3D mechanical shape that can be "unidirectionally pressed")   ■ Realization of freedom in 3D magnetic circuit design    ☆ Achieving compactness, lightweight, and cost reduction that was difficult with conventional electrical steel materials☆ 【Grade】  Covers from below 100Hz to 100kHz 【Advantages for Electric Motors】  Reduction of dimensions and weight by up to 60% ☆ Technical design support for axial gap motors is also underway☆  ・ 3D magnetic circuit analysis using JMAG  ・ 3D CAD modeling  ・ Optimization using Mode Frontier  ・ Winding design  ・ Strength analysis    We will design according to your requirements. Please feel free to contact us.  ★ Catalogs for axial gap motors using "Somaloy(R)" are currently being distributed ★

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Soft magnetic composite material (SMC) 'Somaloy(R)' vehicle-mounted reactor

Achieving alloy-level low loss with pure iron-based powder!

"Somaloy(R)" is a soft magnetic material made of pure iron powder with an insulating coating, developed by our company as a world-first. [Main Needs for Automotive Reactors] - Low cost - Low loss - Miniaturization [Features and Benefits of Somaloy] - Each particle of pure iron is coated with an insulating layer, significantly reducing eddy current loss in the high-frequency range. - Being based on pure iron, it achieves high compressibility and easy handling, resulting in improved manufacturing efficiency. [Suitable Application Examples] - Boost reactors for DC/DC converters There is a proven track record of mass production using "Somaloy(R)" for automotive boost reactors! ★ We are currently offering the "Somaloy(R)" catalog without fail! ★ If you have any questions, please feel free to contact us♪

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Related catalog(4)

Soft Magnetic Composite (SMC) Material 'Somaloy(R)' Product Information Catalog

Soft Magnetic Composite (SMC) Material 'Somaloy(R)' Product Information Catalog

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Soft magnetic composite (SMC) material 'Somaloy(R)' application example in YASA Motor.

Soft magnetic composite (SMC) material 'Somaloy(R)' application example in YASA Motor.

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Soft magnetic composite (SMC) material 'Somaloy(R)' axial gap motor practical example

Soft magnetic composite (SMC) material 'Somaloy(R)' axial gap motor practical example

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Soft Magnetic Composite (SMC) Material 'Somaloy(R)' Prototyping Material Catalog

Soft Magnetic Composite (SMC) Material 'Somaloy(R)' Prototyping Material Catalog

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【Wandering Prevention】 "Nurse Call Linked Wireless Series" Prevents tripping and disconnection caused by cords!

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The facility operating the nurse call system has made the bed exit sensor wireless, allowing it to notify in conjunction with the nurse call. By simply connecting the mat sensor "Foldable Thin Matt-kun," the body movement call "Ugo-kun," and the wheelchair body movement call "Ayumi-chan" to the transmitter HB-RS, you can make the bed exit sensor wireless. The infrared sensor "Just Place Pole-kun" has the transmitter HB-RS built-in. 【Features】 ○ Wireless conversion by simply connecting existing sensors to the transmitter HB-WSK. ○ The bed exit sensor notifies wirelessly in conjunction with the nurse call. ○ Up to 5 transmitters can be registered with one receiver. ○ The communication distance between the transmitter and receiver is approximately 10 meters. ◎ For more details, please contact us or download the catalog.

May 22, 2026

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Hotron Group Case Page

[Case Study] Hotron pursues sensor technology and creates products that generate safe and comfortable living spaces. We would like to introduce Hotron products that support people's lives throughout the city.

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We will introduce the implementation results of the sensor technology developed by the Hotron Group, which has been cultivated over more than half a century, through customer case studies. In addition to automatic door sensors, we also offer a wide range of vehicle detection sensors and nursing/care sensors. We have many implementation examples available, so please take a look at the case study page.

May 22, 2026

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We have started handling wireless communication measuring instruments.

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We provide high-performance and highly efficient testing solutions in the field of wireless communication measurement focused on 5G/LTE. Our solutions can accommodate a wide range of applications from research and development to mass production. 【Main Features】 1. Strong in 5G/LTE signaling testing 2. High customizability through in-house IP development 3. High-efficiency testing for mass production 4. Cost competitiveness 5. Support for multiple standards 6. Coverage from research and development to mass production 7. Comprehensive automation and analysis tools

May 22, 2026

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A 20-year warranty is provided based on a 30-year durability test.

Ritex House Wrap Silver 20-Year Warranty Begins

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Inovice (Taito Ward, Tokyo) has started a 20-year product warranty for its architectural breathable waterproof sheet series "Ritex." The warranty applies to "Ritex House Wrap" and "Ritex Silver," retroactively effective for shipments made on or after December 1, 2024. Both products are single-layer breathable waterproof sheets made using the Flashspan non-woven fabric "Hypack" from King Wills, achieving high strength and durability while being lightweight. They comply with JIS A 6111:2016 Sheet B standards and have obtained JIS certification after passing factory inspections by the Building Materials Testing Center. In particular, "Ritex Silver" is a high-performance type with heat insulation properties due to aluminum vapor deposition (infrared reflectance rate of about 85%) and is also excellent in water repellency and resistance to insecticides. Both products are soft types that minimize noise and have passed durability tests equivalent to 30 years, which has enabled this long-term warranty. Moving forward, the company aims to support the longevity of housing and ensure safe construction on-site through the provision of high-quality breathable waterproof sheets.

May 22, 2026

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What is an alcohol check sheet?

[Column] What is an Alcohol Check Sheet (Record Book)? | Explanation of Examples and Storage Methods

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The alcohol check sheet (driving under the influence confirmation record) is a document (or data) that records the results of alcohol checks conducted before and after driving, and is required to be kept for one year based on legal requirements. This column will outline the overview of the obligation for alcohol checks, the target businesses, examples of filling out the alcohol check sheet, how to create it in paper or Excel, and methods for managing it using cloud services. Even if a template is prepared, if the timing of implementation, exception handling, and the method of verification by the checker remain ambiguous, it tends to lead to mere formal operation. We will also explain the operational design aimed at preventing drunk driving that can be explained in cases of audits, accident responses, or when requested to submit documents by authorities.

May 22, 2026

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