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  4. Disadvantages of processing leaf springs with conventional die cutting and advantages of manufacturing with a laser processing machine.
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  • Aug 22, 2020
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Aug 22, 2020

Disadvantages of processing leaf springs with conventional die cutting and advantages of manufacturing with a laser processing machine.

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**Leaf Spring** A leaf spring is a type of spring that has a shape similar to a metal plate that has been processed by laser cutting or die cutting. Depending on the application (ranging from precision machinery manufacturing to connecting parts), there are various sizes and dimensions available. To maintain strength and durability, metal materials are used, and it is common to manufacture them primarily from stainless steel. The typical applications of leaf springs include motors, indoor units, generators, counterweights, doors, distribution boards, and various industrial machinery. The classification based on shape, material, and application is complex, and the demand for customized leaf springs is very high. **Disadvantages of Conventional Die Cutting and Advantages of Laser Processing Machines** With conventional processing methods, high-quality leaf springs can be created using die cutting or electrical discharge machining. However, the setup time is very long, and the costs are very high, making it difficult to achieve profitability in prototype or small-lot production. On the other hand, laser processing machines are very well-suited for prototype or small-lot production. At Comnet, we recommend the SEI series MERCURY FIBER laser processing machine for the production of leaf springs.
The disadvantages of traditional die-cutting for leaf springs and the advantages of manufacturing with a laser processing machine.
The disadvantages of traditional die-cutting for leaf springs and the advantages of manufacturing with a laser processing machine.
Leaf springs manufactured with the SEI series MERCURY FIBER laser processing machine.
Leaf springs manufactured with the SEI series MERCURY FIBER laser processing machine.
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Disadvantages of Processing Flat Springs with Conventional Die Cutting and Advantages of Using Laser Processing Machines
With conventional processing methods, high-quality flat springs can be produced using die cutting or electrical discharge machines, but the setup time is very long and the costs are very high, making it difficult to be profitable for prototypes and small lot production. On the other hand, laser processing machines are very well suited for prototype or small lot production. Comnet proposes the use of the MERCURY FIBER laser processing machine for the production of flat springs.
Do you think fiber laser processing machines are 'expensive'? A new low-cost fiber laser processing machine for thin sheet metal has arrived, comparable to products from other companies with the same specifications.
The fiber laser MERCURY FIBER 1208 has arrived. Maximum speed of 120m/min! Distance accuracy of ±0.05mm/1m! Processing speed is four times that of conventional machines. Both processing speed and accuracy achieve world-class levels. It features an ultra-compact body, one of the smallest classes for laser cutting machines for thin sheet metal with over 1kw. With the world's highest specifications for both processing speed and accuracy! And at a low price! Free samples of processed thin sheet metal from the dedicated fiber laser processing machine are currently being offered.

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Would you like to introduce a laser processing machine using the "Monozukuri Subsidy"?

Dear President, are you considering giving up on the introduction of a laser processing machine due to a lack of funds? Why not consider utilizing the [Monozukuri Subsidy] to implement it?

Would you like to take on the challenge of introducing laser processing machines and laser cutters by utilizing the Monozukuri Subsidy (Monozukuri Hojo)? ◆ Monozukuri Subsidy 17th Deadline: Until March 1, 2024 (Friday) ◆ Features The Monozukuri Subsidy is a high-value grant that is very popular in the manufacturing industry, making the competition for acceptance increasingly fierce each year. Our company has numerous case studies regarding the introduction of laser processing machines using "subsidies." If you would like to know more about using them or are interested in subsidies and grants, please feel free to consult us. ◆ Benefits of Consulting Our Company for Lasers - Many models eligible for the subsidy - Numerous acceptance case studies - Advice on laser introduction and utilization methods *For the latest information, please check our official website.

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The latest model fiber laser has been born! It's incredibly fast! Ultra-high precision! And it's low-priced too!

Maximum speed 120m/min! Distance accuracy ±0.05mm/m! Processing speed four times that of conventional machines at a low price! Fiber laser processing machine specifically for thin sheet metal.

Maximum speed of 120m/min! Distance accuracy of ±0.05mm/1m! Processing speed is four times that of conventional machines. Achieving the world's highest level in both processing speed and accuracy. Lower price compared to products with the same specifications from other companies. Currently offering laser processing samples for fiber lasers used in thin sheet metal cutting. Machine dimensions W2356mm × D2110mm: Ultra-compact design with a processing area of 1250mm × 800mm. It is the smallest class among laser cutting machines for thin sheet metal with over 1kW. ◆ Specification Information Maximum speed: 120m/min Distance accuracy: ±0.05mm per 1m Maximum acceleration: 2G Drive method: Linear servo motor (higher precision than ball screws) ◆ Product Features - Space-saving compact design (W2356mm × D2110mm) - High precision with linear servo motor (±0.05mm) - Energy-saving machine with electricity costs below one-third - Remarkably low burr and dross production - Easily cuts micron-thick metal foils (can cut below 40μm) - Amazing ease of use (existing data can be utilized) - Class 1 safety design, with fully automatic door opening and closing ★ If you would like to request a free sample, please contact us through the [Contact Us] section.

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Fiber Laser Cutting Machine "MERCURY FIBER"

Maximum speed 120m/min! Distance accuracy 0.05mm! Unmatched speed, industrial fiber laser cutting machine MERCURY FIBER.

Maximum speed of 120m/min! Distance accuracy of 0.05mm! The SEI series MERCURY FIBER fiber laser cutting machine for thin sheet metal cutting boasts exceptionally fast processing speeds and top-level processing accuracy. Developed with a new concept and compact design, it is a laser processing machine for metal/industrial fiber laser cutting machine. ◆ Specifications Maximum speed: 120m/min Distance accuracy: ±0.05mm/m Maximum acceleration: 2G Drive method: Linear motor ◆ Product Features - Compact design - Equipped with linear motor - Energy-efficient - Ideal for customers who want to cut thin sheet metal at high speed and high quality - Flexible usability - Safety design ★ If you would like to request a free sample, please contact us through the [Contact Us] section. Please clearly state "Sample Request" in your inquiry. *We kindly ask that sample shipments to competitors or similar businesses be refrained from.

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Related catalog(4)

[Utilization of Subsidies] A must-see if you're introducing a laser processing machine with subsidies! A booklet that provides a rough understanding of manufacturing subsidies.

[Utilization of Subsidies] A must-see if you're introducing a laser processing machine with subsidies! A booklet that provides a rough understanding of manufacturing subsidies.

OTHER
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[Free Sample of Metal Processing] Maximum speed 120m/min! Distance accuracy ±0.05mm! Processing speed is four times that of conventional machines! Fiber laser specifically for thin sheet metal.

[Free Sample of Metal Processing] Maximum speed 120m/min! Distance accuracy ±0.05mm! Processing speed is four times that of conventional machines! Fiber laser specifically for thin sheet metal.

TECHNICAL
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Adopting linear motors for outstanding speed and low cost: Maximum speed of 120m/min! Distance accuracy of ±0.05mm! Fiber laser specifically for thin metal sheets.

Adopting linear motors for outstanding speed and low cost: Maximum speed of 120m/min! Distance accuracy of ±0.05mm! Fiber laser specifically for thin metal sheets.

TECHNICAL
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Fiber Laser Cutting Machine "MERCURY FIBER"

Fiber Laser Cutting Machine "MERCURY FIBER"

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Aromatherapy performance at a karaoke bar.

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We have introduced our commercial aroma diffuser "Majesta Fragrance" at a karaoke bar located in the city. The model we installed is [MF-02S]. From the moment customers open the door, a gentle fragrance spreads throughout the store, enhancing the atmosphere. We hope to create a memorable store that customers will want to visit again through the use of fragrance. Majesta Fragrance is available for a free trial installation exclusively in the Kanto area. If you are interested in our fragrance services, please feel free to contact us.

Aug 15, 2025

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Add a sense of cleanliness to the restroom space with fragrance.

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We have introduced our Majesta Fragrance in the restrooms of a company located in the city. The model we implemented is the compact-sized MFmini. By adding fragrance to the clean space, we have created an environment where users can spend their time more comfortably. The restroom, which is used daily, has become a more pleasant and high-quality space.

Aug 14, 2025

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We will be open as usual during the Obon period.

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Thank you very much for always using Majesta Fragrance. Our company will be open as usual during the Obon period. Please feel free to contact us for inquiries about scent arrangements or the introduction of commercial aroma diffusers.

Aug 13, 2025

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Industry Commentary | Advantages of Carbon Steel Solar Mounting Structures

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High Strength, Low Cost: The Economic Advantages of Carbon Steel Frames Carbon steel is inherently strong, and this high structural strength ensures stable wind resistance while allowing for a simple support structure, reducing the need for extra components. This also lowers the wear rate during transportation, enabling further savings in material costs and installation expenses. Transportation and Construction: Streamlining the Entire Project The advantages of carbon steel frames are also evident in the transportation and construction phases. Standardized designs simplify on-site installation and shorten construction periods. For example, carbon steel frames can be packaged using a combination of wooden sticks and iron ties, improving unloading efficiency and increasing transport volume. This reduces construction time and labor costs, distributing the overall burden of the project across all stages. Technological Innovation: Breakthroughs in Corrosion Resistance With the evolution of material technology, the corrosion treatment of carbon steel frames has also significantly advanced. Grace Solar has adapted to the technological trends in process development, and all current carbon steel frames utilize AlMgZn coating. At the same time, to meet the special requirements of each project, our company offers custom options for hot-dip galvanizing.

Aug 13, 2025

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Exhibition Report | Grace Solar's Solar Mounts That Withstand Brazil's Harsh Climate Are Here

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#Intersolar South America - We invite you to attend the most influential solar energy event in Latin America. You will be able to see innovative solar mounting solutions designed for the Latin American market. At booth R2.82, Grace Solar will showcase how it is evolving regional solar projects: - Ground-mounted solar mounting systems suitable for Brazil's tropical storms and humid environments - Flexible roof installation systems that can accommodate diverse architectural needs Let's build the future of solar power together! Venue: Expo Center Norte, São Paulo, Brazil, Booth R2.82 Date: August 26-28, 2025

Aug 12, 2025

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  • イプロスがリアル展示会を主催します! AI/DX 営業・マーケティング展 出展社募集中 リード数・商談数が止まらない!新しいリアル展示会を提供 会期 2026年3月24日(火)~25日(水) 会場 東京ビッグサイト東4ホール 出展概要資料を進呈!
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