Press Mold [Precision Mold Design and Manufacturing Case Study] Reduction of Chocolate Stops by Implementing Measures Against Scrap Rise

Introducing a case study using part processing technology with an accuracy of ±2μm achieved through the introduction of a new processing machine!
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At Nagumo Manufacturing, we improve productivity by preventing scrap buildup through appropriate clearance settings, processing accuracy, and adjustment techniques, thereby reducing downtime.
We addressed the challenges faced by automotive parts manufacturers who were struggling with frequent downtime caused by scrap buildup, which hindered productivity.
We implemented measures against scrap buildup for this manufacturer. The average occurrence of scrap buildup, which was happening 9 times a day, was improved to 0, resulting in a reduction in downtime and a significant increase in factory productivity.
【Overview】
■ Customer Industry: Automotive parts manufacturing
■ Inquiry Details: Frequent scrap buildup during press processing, causing machine stoppages and inefficiency
■ Proposed Solution: Recommendations for appropriate clearance and changes in part shape
■ Technology Used: Part processing with an accuracy of ±2μm achieved through the introduction of a new processing machine
■ Results: Improvement in productivity
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