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  3. 図研アルファテック
  4. Reduction of rework, utilization of data, and work efficiency improvement through front-loading of wire processing. Implementing company: Nikko Electronic Industries Co., Ltd. [ACAD-DENKI/WiringPLAN case study] 3
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  • Jul 28, 2023
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Jul 28, 2023

Reduction of rework, utilization of data, and work efficiency improvement through front-loading of wire processing. Implementing company: Nikko Electronic Industries Co., Ltd. [ACAD-DENKI/WiringPLAN case study] 3

図研アルファテック 図研アルファテック
**Challenges at the Time of Implementation** ■ In addition to projects from the parent company, we were also engaged in the manufacturing of distribution boards/control panels for other companies, but competitiveness was an issue. ■ The management requested "efficiency and cost reduction in the processes from design to manufacturing," and we were in a trial-and-error phase. **Reasons for Selection** ■ Through our own verification before implementation, we identified the potential for a system that could achieve "efficiency from design to manufacturing." ■ With years of experience, a consistent support system was prepared from design to manufacturing operations, allowing us to receive accurate assistance from the pre-implementation stage. **Implementation Results** ■ ACAD-DENKI allows for easy data extraction. By utilizing data output from CAD, we achieved a reduction in work time and improved accuracy. ■ The check functions of ACAD-DENKI and WiringPLAN reduced rework from manufacturing back to design. ■ The length measurement function of WiringPLAN enables wiring work to be carried out before the enclosure arrives. This reduces the disposal of excess wiring, leading to cost savings and reduced waste processing. ■ The discard tube method of WiringPLAN was adopted. This allows anyone to perform wiring work quickly and accurately, resulting in shorter delivery times, improved quality, and cost reduction. For more details, please refer to the product page or catalog.
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Case Study of Wiring Support System Implementation at Nikko Electric Industry Co., Ltd. | Zuken AlfaTech
For details of the case study, please see here.

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IPROS25386747858308690311.jpeg

Electrical and Control Design CAD System "ACAD-DENKI"

[Case Studies and Demo Videos Available] Solve challenges with specialized features packed with 35 years of know-how and the familiar operation feel inherited from AutoCAD/BricsCAD!

■Do you have any of these concerns? - Checking drawings and counting parts on paper takes a lot of time and is prone to errors. - Work by multiple people leads to inconsistent writing styles. - Unable to respond to short delivery times or link data to manufacturing. "ACAD-DENKI" is an electrical CAD developed by our company, which has been supporting electrical design for 35 years, and is compatible with the industry-standard DWG format. 【Achieving cost reduction and increased productivity】 Users have given high praise for the familiar operation and rich features inherited from AutoCAD and BricsCAD. It facilitates not only reuse design but also smooth collaboration between different departments. The launch is supported by various support menus from experienced staff, ensuring peace of mind. Customization is available! ■Features ▼Full utilization of electrical-specific functions for increased efficiency - Various wiring inputs (automatic generation of intersection marks, automatic wire cutting, special wiring) - Symbol input (symbol palette, pattern registration and input) - Line number input, IO diagrams, terminal block tables, panel diagrams creation - Continuous printing ▼Significant efficiency improvements and prevention of errors through automatic processing functions - Relay and jumper wire calling - Drawing check function ▼Output of wiring connection information list - From-To list and external terminal list output function

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Wiring/Measurement Processing Support System "Wiring PLAN 2D/3D"

Wiring/measurement processing support system that can shorten 10% to 40% of the manufacturing process time.

"Wiring PLAN 2D/3D" is a wiring and measurement support system created with know-how familiar with the manufacturing site. ■ Do you have these concerns? ■ - Short manufacturing deadlines - Difficulty in training part-time employees - Hard to divide tasks even when busy It performs wiring and measurement processing from drawings created using the electrical and control design CAD system "ACAD-DENKI" and the 3D panel drawing software "3D Panel Drawing," outputting data that can be used with various wiring processing machines. The digitization of design and manufacturing information contributes to time savings by preventing mistakes in drawings and wiring lists (FromTo lists, back diagrams, etc.) and making management easier. ■ Features ■ ▼ Efficiency can be achieved through the digitization of the manufacturing process. - Wiring information can be checked from circuit diagrams and implementation diagrams before manufacturing. - Preparation of wires, mark tubes, equipment labels, etc., can be done before the completion of the enclosure. ▼ Prevents dependency on individuals and eliminates variations in quality. - Task division is possible with wiring lists (FromTo lists, back diagram lists, etc.). - A work method based on FromTo information prevents variations in quality. * For more details, please refer to the PDF materials or feel free to contact us.

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Wiring Support System Implementation Case: Nikko Electronic Industries Co., Ltd.

Improvements were sought on the theme of "efficiency and cost reduction in the processes from design to manufacturing," so we introduced the Zuken Alphatech / panel wiring support system!

We are introducing the purpose of implementation (background of implementation), the reasons for choosing our system, and the effects of implementation. Originally, our main business was the design and manufacturing of control panels for our parent company, Nikko Co., Ltd. However, with the aim of future business expansion, we began manufacturing distribution boards and control panels for other companies' products. Nevertheless, since we were latecomers in the market for other companies' products, competitiveness became an issue. The management requested improvements with the theme of "efficiency and cost reduction in the processes from design to manufacturing," and the design group spent time gathering information while going through trial and error. ▼ Reasons for choosing Zuken Alphatech / Panel Wiring Support System - As a manufacturer (development/sales/support) of electrical control CAD, they had many years of experience and achievements. - Through our own verification before implementation, we identified the potential for a system that could achieve "efficiency from design to manufacturing." - A consistent support system was prepared from design to manufacturing operations, and they provided accurate support from the pre-implementation stage. Please check the actual implementation effects through the related links below. For product details, please refer to the catalog.

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2DCAD/3DCAD .dwg compatibility BricsCAD

2DCAD/3DCAD .dwg compatibility BricsCAD

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Electrical and Control Design CAD System "ACAD-DENKI"

Electrical and Control Design CAD System "ACAD-DENKI"

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Electricity and Control Design ACAD-DENKI Implementation Case Study - Mitsuba Electric Industry Co., Ltd.

Electricity and Control Design ACAD-DENKI Implementation Case Study - Mitsuba Electric Industry Co., Ltd.

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The new product "Vehicle Count Sensor CCS3" enables efficient occupancy management of large parking lots.

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Hotron Inc. has launched its new product, the "Vehicle Count Sensor CCS3"! This product is a ceiling-mounted sensor that combines infrared and radar technology. It reliably detects vehicles in both directions with a single unit, accommodating traffic during congestion and vehicle passing, thus achieving efficient occupancy management in large parking lots. Additionally, it can be utilized for exit warning purposes in addition to vehicle counting, contributing to the safe and smooth operation of parking facilities. 'Features' - Improved detection performance against changes in road surface during rainy weather by using both infrared and radar. - Equipped with IP67 waterproof and dustproof performance, making it effective even in salt damage areas. - Various settings can be configured from a dedicated app (for Android devices), with current settings easily visible at a glance. - The base dimensions are the same as the previous model "CCS2," allowing for smooth replacement of existing equipment. *For more details, please refer to the product information, catalog download, or contact us.*

Oct 27, 2026

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A trial version of the "Blink Detection Technology" app (browser version) is now available for free, and online sales of the Windows app for research and verification have also begun.

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We have released a "trial version app (browser version)" that allows you to freely test the "blinking detection technology" developed using joint patent technology with Panasonic, directly in your browser. No application, installation, or membership registration is required. It measures blinking for 30 seconds using your PC's built-in camera or your smartphone's camera, displaying the number of blinks, the rate per minute, the duration of closed eyes (average and longest), and the intervals between blinks in real-time. The camera footage is processed within the browser, and neither the video nor the measurement results are sent externally. Additionally, we have started online sales of the "blinking detection app (Windows version)" that allows unlimited measurements for research and verification purposes. It supports recording and CSV output, with prices set at 33,000 yen for general users and 16,500 yen for academic institutions (tax included, per license, one-time purchase). The camera input version and the file input version are sold separately. For integration into products and services, we also offer the "blinking detection SDK" (with a one-month free trial version available).

Oct 27, 2026

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Started providing "Specific Voice Detection Edge AI System" using AI voice analysis.

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We will begin providing a new solution for construction companies, the "Specific Voice Detection Edge AI System," utilizing the development and operational insights from the "Specific Vehicle Detection System" co-developed with Toda Corporation, starting in September 2026. This system applies the technology of the productivity-enhancing AI camera "PROLICA" to pre-learn and analyze specific voice data collected by outdoor microphones, allowing AI to detect target sounds in real-time on-site. By using voice detection, it will be possible to early detect the presence of approaching emergency vehicles even in environments where traditional visual checks or image analysis by AI cameras are difficult due to obstructions like buildings or curves. By linking with various devices and automating the control of construction vehicle departures and alerts to workers, it contributes to improving safety at construction sites and surrounding roads. ■ Main Features of This System 1. High-precision detection using voice AI 2. Safety management independent of visibility 3. Real-time processing with edge AI For more details, please check the linked page.

Oct 27, 2026

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Exhibition at the "Advanced Construction, Disaster Prevention, and Mitigation Technology Fair in Kumamoto 2026"

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We will be exhibiting at the "Advanced Construction, Disaster Prevention, and Mitigation Technology Fair in Kumamoto 2026," which will be held for two days from November 18 at Gran Messe Kumamoto (Masaki Town, Kamimashiki District, Kumamoto Prefecture). This exhibition is organized by the organizing committee of the Advanced Construction, Disaster Prevention, and Mitigation Technology Fair in Kumamoto 2026, aiming to enhance disaster prevention awareness through the introduction of advanced technologies and products related to disaster prevention, as well as to promote economic and technological exchanges. On the day of the event, we will showcase the "High Water Content Soil Improvement Agent MT Series" and the "Soil Recycling Technology Bontelan Method," and we will introduce our technologies through demonstrations using actual soil. We invite those nearby to stop by our booth. Venue: Gran Messe Kumamoto (1010 Fukutomi, Masaki Town, Kamimashiki District, Kumamoto Prefecture) Dates: November 18, 2026 (Wednesday) 10:00 AM - 5:00 PM November 19, 2026 (Thursday) 9:30 AM - 3:30 PM Our booth location: B18 Technical Presentation: November 18, 2026 (Wednesday) 1:15 PM - 1:45 PM, Seminar Room 4 Official website of the Advanced Construction, Disaster Prevention, and Mitigation Technology Fair in Kumamoto 2026: https://www.s-kumamoto.jp/

Oct 27, 2026

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Obtained certification as a CBAM verification body.

Announcement of Obtaining Certification as a Verification Body for the EU Carbon Border Adjustment Mechanism (CBAM)

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Recently, Intertek Certification AB, the Swedish subsidiary of Intertek, has been accredited by the Swedish national accreditation body Swedac as a verification body for the EU Carbon Border Adjustment Mechanism (CBAM). According to Swedac's announcement, this is the first CBAM accreditation for a verification body in Sweden. This accreditation covers six sectors: cement, steel, aluminum, fertilizers, hydrogen, and electricity, and Intertek Certification AB will provide third-party verification services for embedded emissions associated with the manufacturing of CBAM-covered products based on the scope of accreditation. CBAM is a system that reflects the carbon price on greenhouse gas emissions associated with the manufacturing of certain products imported into the EU, requiring targeted companies to properly calculate and report their greenhouse gas emissions data and comply with third-party verification. Intertek Certification Co., Ltd. supports CBAM compliance in collaboration with accredited entities and global expert teams as the contact point in Japan. If you have any inquiries regarding third-party verification or related services, please feel free to contact us.

Oct 26, 2026

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