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  3. 図研アルファテック
  4. Reduction of rework, utilization of data, and work efficiency improvement through front-loading of wire processing. Implementing company: Nikko Electronic Industries Co., Ltd. [ACAD-DENKI/WiringPLAN case study] 3
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  • Jul 28, 2023
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Jul 28, 2023

Reduction of rework, utilization of data, and work efficiency improvement through front-loading of wire processing. Implementing company: Nikko Electronic Industries Co., Ltd. [ACAD-DENKI/WiringPLAN case study] 3

図研アルファテック 図研アルファテック
**Challenges at the Time of Implementation** ■ In addition to projects from the parent company, we were also engaged in the manufacturing of distribution boards/control panels for other companies, but competitiveness was an issue. ■ The management requested "efficiency and cost reduction in the processes from design to manufacturing," and we were in a trial-and-error phase. **Reasons for Selection** ■ Through our own verification before implementation, we identified the potential for a system that could achieve "efficiency from design to manufacturing." ■ With years of experience, a consistent support system was prepared from design to manufacturing operations, allowing us to receive accurate assistance from the pre-implementation stage. **Implementation Results** ■ ACAD-DENKI allows for easy data extraction. By utilizing data output from CAD, we achieved a reduction in work time and improved accuracy. ■ The check functions of ACAD-DENKI and WiringPLAN reduced rework from manufacturing back to design. ■ The length measurement function of WiringPLAN enables wiring work to be carried out before the enclosure arrives. This reduces the disposal of excess wiring, leading to cost savings and reduced waste processing. ■ The discard tube method of WiringPLAN was adopted. This allows anyone to perform wiring work quickly and accurately, resulting in shorter delivery times, improved quality, and cost reduction. For more details, please refer to the product page or catalog.
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Case Study of Wiring Support System Implementation at Nikko Electric Industry Co., Ltd. | Zuken AlfaTech
For details of the case study, please see here.

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Electrical and Control Design CAD System "ACAD-DENKI"

[Case Studies and Demo Videos Available] Solve challenges with specialized features packed with 35 years of know-how and the familiar operation feel inherited from AutoCAD/BricsCAD!

■Do you have any of these concerns? - Checking drawings and counting parts on paper takes a lot of time and is prone to errors. - Work by multiple people leads to inconsistent writing styles. - Unable to respond to short delivery times or link data to manufacturing. "ACAD-DENKI" is an electrical CAD developed by our company, which has been supporting electrical design for 35 years, and is compatible with the industry-standard DWG format. 【Achieving cost reduction and increased productivity】 Users have given high praise for the familiar operation and rich features inherited from AutoCAD and BricsCAD. It facilitates not only reuse design but also smooth collaboration between different departments. The launch is supported by various support menus from experienced staff, ensuring peace of mind. Customization is available! ■Features ▼Full utilization of electrical-specific functions for increased efficiency - Various wiring inputs (automatic generation of intersection marks, automatic wire cutting, special wiring) - Symbol input (symbol palette, pattern registration and input) - Line number input, IO diagrams, terminal block tables, panel diagrams creation - Continuous printing ▼Significant efficiency improvements and prevention of errors through automatic processing functions - Relay and jumper wire calling - Drawing check function ▼Output of wiring connection information list - From-To list and external terminal list output function

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Wiring/Measurement Processing Support System "Wiring PLAN 2D/3D"

Wiring/measurement processing support system that can shorten 10% to 40% of the manufacturing process time.

"Wiring PLAN 2D/3D" is a wiring and measurement support system created with know-how familiar with the manufacturing site. ■ Do you have these concerns? ■ - Short manufacturing deadlines - Difficulty in training part-time employees - Hard to divide tasks even when busy It performs wiring and measurement processing from drawings created using the electrical and control design CAD system "ACAD-DENKI" and the 3D panel drawing software "3D Panel Drawing," outputting data that can be used with various wiring processing machines. The digitization of design and manufacturing information contributes to time savings by preventing mistakes in drawings and wiring lists (FromTo lists, back diagrams, etc.) and making management easier. ■ Features ■ ▼ Efficiency can be achieved through the digitization of the manufacturing process. - Wiring information can be checked from circuit diagrams and implementation diagrams before manufacturing. - Preparation of wires, mark tubes, equipment labels, etc., can be done before the completion of the enclosure. ▼ Prevents dependency on individuals and eliminates variations in quality. - Task division is possible with wiring lists (FromTo lists, back diagram lists, etc.). - A work method based on FromTo information prevents variations in quality. * For more details, please refer to the PDF materials or feel free to contact us.

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2D-3D Design .dwg Compatible BricsCAD [Free Trial Available]

【Affordable and High-Performance】A low-cost permanent license with high compatibility and expandability with AutoCAD. A must-see for those struggling with CAD costs!

BricsCAD is an affordable and high-performance CAD software that allows you to create 2D, 3D, and BIM all in .dwg files. ■ Do you have any of these concerns? ■ - The operational/implementation costs of CAD are burdensome. - I want to operate with a multi-license. - I'm considering switching from AutoCAD, but I'm worried about utilizing existing drawings. - I'm considering introducing 3D, but I'm concerned about learning how to operate it. - I'm using free/cheap CAD, but it lacks features. BricsCAD has been adopted by over 180,000 companies and more than 450,000 users worldwide, with over 10,000 companies in Japan alone. It is praised for its reliability, scalability, and stability. ■ What BricsCAD can do ■ ● Directly read AutoCAD drawings (.dwg) ● Flexible options for perpetual licenses, subscriptions, network licenses, etc. ● Reuse print settings, template drawings, and sheet sets ● Streamline repetitive tasks with AI-powered drawing features ● Customization migration (LISP, .NET, ARX, etc.) ● 3D design with direct/parametric modeling capabilities ● Support for IFC and point clouds Try the free trial version first!

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Wiring Support System Implementation Case: Nikko Electronic Industries Co., Ltd.

Improvements were sought on the theme of "efficiency and cost reduction in the processes from design to manufacturing," so we introduced the Zuken Alphatech / panel wiring support system!

We are introducing the purpose of implementation (background of implementation), the reasons for choosing our system, and the effects of implementation. Originally, our main business was the design and manufacturing of control panels for our parent company, Nikko Co., Ltd. However, with the aim of future business expansion, we began manufacturing distribution boards and control panels for other companies' products. Nevertheless, since we were latecomers in the market for other companies' products, competitiveness became an issue. The management requested improvements with the theme of "efficiency and cost reduction in the processes from design to manufacturing," and the design group spent time gathering information while going through trial and error. ▼ Reasons for choosing Zuken Alphatech / Panel Wiring Support System - As a manufacturer (development/sales/support) of electrical control CAD, they had many years of experience and achievements. - Through our own verification before implementation, we identified the potential for a system that could achieve "efficiency from design to manufacturing." - A consistent support system was prepared from design to manufacturing operations, and they provided accurate support from the pre-implementation stage. Please check the actual implementation effects through the related links below. For product details, please refer to the catalog.

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2DCAD/3DCAD .dwg compatibility BricsCAD

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Electricity and Control Design ACAD-DENKI Implementation Case Study - Mitsuba Electric Industry Co., Ltd.

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