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  3. 図研アルファテック
  4. Reduction of rework, utilization of data, and work efficiency improvement through front-loading of wire processing. Implementing company: Nikko Electronic Industries Co., Ltd. [ACAD-DENKI/WiringPLAN case study]
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  • Jun 26, 2023
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Jun 26, 2023

Reduction of rework, utilization of data, and work efficiency improvement through front-loading of wire processing. Implementing company: Nikko Electronic Industries Co., Ltd. [ACAD-DENKI/WiringPLAN case study]

図研アルファテック 図研アルファテック
【Challenges at the Time of Implementation】 ■ In addition to projects from the parent company, we were also engaged in the manufacturing of distribution boards/control panels for other companies, but competitiveness was a concern. ■ The management requested "efficiency and cost reduction in the processes from design to manufacturing," and we were in a trial-and-error phase. 【Reasons for Selection】 ■ Through our own verification before implementation, we identified the potential for a system that could achieve "efficiency from design to manufacturing." ■ With many years of experience, a consistent support system was prepared from design to manufacturing operations, allowing us to receive accurate assistance from the pre-implementation stage. 【Implementation Results】 ■ ACAD-DENKI allows for easy data extraction. By utilizing data output from CAD, we achieved reduced work time and improved accuracy. ■ The check functions of ACAD-DENKI and WiringPLAN reduced rework from manufacturing back to design. ■ The length measurement function of WiringPLAN enabled wiring work to be carried out before the enclosure arrived. This reduced waste of excess wires, leading to cost savings and reduced waste disposal. ■ The discard tube method of WiringPLAN was adopted. This enabled anyone to perform wiring tasks quickly and accurately, resulting in shorter delivery times, improved quality, and cost reductions. For more details, please refer to the product page or catalog.
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Case Study on Wiring Support System Implementation at Nikko Electric Industry Co., Ltd. | Zuken AlfaTech
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Electrical and Control Design CAD System "ACAD-DENKI"

[Case Studies and Demo Videos Available] Solve challenges with specialized features packed with 35 years of know-how and the familiar operation feel inherited from AutoCAD/BricsCAD!

■Do you have any of these concerns? - Checking drawings and counting parts on paper takes a lot of time and is prone to errors. - Work by multiple people leads to inconsistent writing styles. - Unable to respond to short delivery times or link data to manufacturing. "ACAD-DENKI" is an electrical CAD developed by our company, which has been supporting electrical design for 35 years, and is compatible with the industry-standard DWG format. 【Achieving cost reduction and increased productivity】 Users have given high praise for the familiar operation and rich features inherited from AutoCAD and BricsCAD. It facilitates not only reuse design but also smooth collaboration between different departments. The launch is supported by various support menus from experienced staff, ensuring peace of mind. Customization is available! ■Features ▼Full utilization of electrical-specific functions for increased efficiency - Various wiring inputs (automatic generation of intersection marks, automatic wire cutting, special wiring) - Symbol input (symbol palette, pattern registration and input) - Line number input, IO diagrams, terminal block tables, panel diagrams creation - Continuous printing ▼Significant efficiency improvements and prevention of errors through automatic processing functions - Relay and jumper wire calling - Drawing check function ▼Output of wiring connection information list - From-To list and external terminal list output function

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Wiring/Measurement Processing Support System "Wiring PLAN 2D/3D"

Wiring/measurement processing support system that can shorten 10% to 40% of the manufacturing process time.

"Wiring PLAN 2D/3D" is a wiring and measurement support system created with know-how familiar with the manufacturing site. ■ Do you have these concerns? ■ - Short manufacturing deadlines - Difficulty in training part-time employees - Hard to divide tasks even when busy It performs wiring and measurement processing from drawings created using the electrical and control design CAD system "ACAD-DENKI" and the 3D panel drawing software "3D Panel Drawing," outputting data that can be used with various wiring processing machines. The digitization of design and manufacturing information contributes to time savings by preventing mistakes in drawings and wiring lists (FromTo lists, back diagrams, etc.) and making management easier. ■ Features ■ ▼ Efficiency can be achieved through the digitization of the manufacturing process. - Wiring information can be checked from circuit diagrams and implementation diagrams before manufacturing. - Preparation of wires, mark tubes, equipment labels, etc., can be done before the completion of the enclosure. ▼ Prevents dependency on individuals and eliminates variations in quality. - Task division is possible with wiring lists (FromTo lists, back diagram lists, etc.). - A work method based on FromTo information prevents variations in quality. * For more details, please refer to the PDF materials or feel free to contact us.

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Wiring Support System Implementation Case: Nikko Electronic Industries Co., Ltd.

Improvements were sought on the theme of "efficiency and cost reduction in the processes from design to manufacturing," so we introduced the Zuken Alphatech / panel wiring support system!

We are introducing the purpose of implementation (background of implementation), the reasons for choosing our system, and the effects of implementation. Originally, our main business was the design and manufacturing of control panels for our parent company, Nikko Co., Ltd. However, with the aim of future business expansion, we began manufacturing distribution boards and control panels for other companies' products. Nevertheless, since we were latecomers in the market for other companies' products, competitiveness became an issue. The management requested improvements with the theme of "efficiency and cost reduction in the processes from design to manufacturing," and the design group spent time gathering information while going through trial and error. ▼ Reasons for choosing Zuken Alphatech / Panel Wiring Support System - As a manufacturer (development/sales/support) of electrical control CAD, they had many years of experience and achievements. - Through our own verification before implementation, we identified the potential for a system that could achieve "efficiency from design to manufacturing." - A consistent support system was prepared from design to manufacturing operations, and they provided accurate support from the pre-implementation stage. Please check the actual implementation effects through the related links below. For product details, please refer to the catalog.

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2DCAD/3DCAD .dwg compatibility BricsCAD

2DCAD/3DCAD .dwg compatibility BricsCAD

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Electrical and Control Design CAD System "ACAD-DENKI"

Electrical and Control Design CAD System "ACAD-DENKI"

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Electricity and Control Design ACAD-DENKI Implementation Case Study - Mitsuba Electric Industry Co., Ltd.

Electricity and Control Design ACAD-DENKI Implementation Case Study - Mitsuba Electric Industry Co., Ltd.

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When the sensor detects the car, the rotating light will turn on.

Ideal for entrances and exits of parking lots and stores! Alerts pedestrians of vehicle departures with the light from the rotating lamp! Here is a proposal for a departure warning sensor! Free catalog giveaway.

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[To the owners of parking lots and parking lot construction companies] "I'm worried about not colliding with pedestrians when exiting the parking lot..." Among vehicle entrances to parking lots, stores, residences, and factories, particularly at entrances facing sidewalks or roadways, there is a risk of dangerous incidents such as collisions with pedestrians or between vehicles. To alleviate such concerns, Hotron proposes a [Vehicle Exit Warning Sensor] that detects vehicle departures using various sensors and alerts the surrounding area with LED lights and buzzers. The system consists of a simple configuration of "sensor" + "controller" + "switching power supply (24V)" + "LED rotating light." *Please note that a separate control panel is required to include the controller and switching power supply (24V) when using the exit warning system. *We kindly ask customers to arrange for the switching power supply (24V), LED rotating light, control panel, circuit breakers, etc. Since it can be retrofitted, it can also be used for existing parking lot entrances. We hope this will contribute to safer vehicle passage for everyone. ◎ For more details, please contact us or download the catalog.

Jul 13, 2026

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Search for products based on their intended use.

Hotron's vehicle detection sensors contribute to efficient parking management, from coin parking to large-scale parking lots.

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Hotron's vehicle detection sensors allow you to search for products that meet your needs from three categories: "Purpose of Use," "Location of Use," and "Product List." The sensors detect the passage of vehicles and notify you with a rotating light, or switch the display of parking availability. They manage vehicle presence, full parking, and exit warnings in parking lots, contributing to safe driving and smooth operational management within the parking area. They are used in various settings, from coin-operated parking to large-scale parking lots.

Jul 13, 2026

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[Please introduce this to the management and general affairs department] Update on the expense reimbursement system implementation case! We have successfully standardized the tasks that were concentrated at the end and beginning of the month. It's hard to believe we used to operate on paper.

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An article has been published about the case of introducing the expense reimbursement system "Rakuraku Seisan" at CTC First Contact, Inc. ~In the case of CTC First Contact~ To prevent situations where one might wonder "I thought I submitted it" or "Where are the documents?", they considered systematization. They were also managing payments to business partners using Excel, but there was a challenge to reduce and improve that workload. After the introduction, the integration with the transfer search significantly reduced the workload. They were able to change the payment site, which was impossible with paper operations. [Case Overview] ■Challenges before implementation - Uncertainty about the location of application documents ■Key points of implementation - Can be operated at a low cost - Flexible customization of settings *For more details, please refer to the related links or feel free to contact us.

Jul 10, 2026

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Under the floor and in the attic... the "invisible spaces" are being re-evaluated now.

In an era of material shortages and rising material costs, what should we prioritize and protect?

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Under the floor and in the attic... "Invisible spaces" are being reconsidered now The environment surrounding the housing industry has changed significantly in recent years. Rising timber prices, increased costs of equipment, a shortage of skilled workers, and prolonged delivery times are not temporary changes but are becoming entrenched as structural changes in the entire housing industry. Furthermore, in recent years, the global surge in resource prices, the depreciation of the yen, and rising logistics costs have compounded the situation, leading to a generally unstable environment for housing-related materials. What was once taken for granted—that "necessary materials can be obtained immediately when needed"—is no longer a given. Additionally, the construction and equipment industries continue to face a serious labor shortage. In particular, the aging of veteran craftsmen who support the field is progressing year by year, while securing young talent is not easy. As a result, situations such as difficulty in scheduling construction dates, longer waiting periods until construction, and limited availability of contractors in certain regions are increasingly common nationwide. In the housing industry, there is a growing sentiment that "construction plans cannot be made with the same sense as before," whether for new builds or renovations, which is becoming the norm across the country. For more details, please be sure to read the 【related materials】【related links】 below. ↓ ↓ ↓

Jul 10, 2026

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Non-contact light beam touch sensor "HA-T Series"

【Catalog now available!】Energy-saving automatic door sensors "HA-T401/HA-T520"

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The "HA-T Series" is an energy-saving automatic door sensor that opens only for those who want to enter, whether on a busy street or in a narrow passageway. The automatic door opens simply by bringing your hand close, addressing hygiene concerns even in facilities used by a large number of people. Depending on the application and installation location, you can choose between "Non-vision Mount Type/HA-T401" and "Non-vision Built-in Type/HA-T520." 【Recommended for such places!】 ☑ Entrance facing a busy passageway ☑ Presence of counters or signs near the door ☑ Buildings facing narrow passageways ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors 【Features】 ● Adaptable to various door types with four detection spot settings ● Reduces unnecessary opening and closing to minimize power consumption, contributing to energy-saving effects ● Equipped with a light touch function, allowing the door to open and close simply by waving your hand, ensuring hygiene ● Can also be used as a wide detection range non-vision infrared sensor ◎ For more details, please download the materials or contact us.

Jul 10, 2026

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