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  4. The automation of transportation and control in the aluminum heat treatment furnace improves work efficiency.
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  • Dec 23, 2022
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Dec 23, 2022

The automation of transportation and control in the aluminum heat treatment furnace improves work efficiency.

サンファーネス サンファーネス
Aluminum is a lightweight, strong, and corrosion-resistant metal with excellent properties such as good conductivity of electricity and heat, and its characteristics can be enhanced through heat treatment. 【Features】 ● Compliance with AMS standards (U.S. aerospace heat treatment standards) is possible. ● Capable of achieving precise temperature distribution. ● Handling of batch continuous furnaces is available. 【Case Studies】 ■ Want to anneal aluminum without oxidation → 'Roller Hearth Annealing Furnace' ■ Want to heat treat aluminum → 'Aluminum Solution Treatment Furnace (T4)', 'Aluminum Aging Furnace (T5)', 'Aluminum Solution Aging Furnace (T6)' ■ Want to bright anneal aluminum → 'DX Gas Generation Device' 【San Furnace Products】 ◆ Sintering and Sintering Furnaces ◆ Annealing Furnaces ◆ Quenching Furnaces ◆ Hardening and Tempering Furnaces ◆ Rotary Kilns ◆ Wire Bright Annealing Furnaces ◆ Stainless Steel Heat Treatment Furnaces ◆ Aluminum Heat Treatment Furnaces ◆ Non-Ferrous Metal Heat Treatment Furnaces ◆ Vacuum Furnaces ◆ Atmosphere Furnaces ◆ Atmosphere Gas Generation Devices We will make proposals tailored to the material, application, quantity, weight, building, and other conditions of the items to be processed. ◎ For more details, please refer to the catalog in the related materials and feel free to contact us.
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Sun Furnace Official Site
With over 40 years of experience and achievements since its establishment, we design and manufacture various heat treatment furnaces and atmosphere gas generation devices.
Sun Furnace Official Aluminum Heat Treatment Furnace Product Page
Automation of transportation and control improves work efficiency.

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A proposal-type company for industrial furnaces will suggest and modify to make things better!

Flexible response to design changes and modifications! Total support from design, manufacturing, installation, maintenance, to after-sales follow-up!

San Furnace is an industrial furnace manufacturer that provides total support from design, manufacturing, installation, maintenance, to after-sales follow-up. We will work closely with our customers until they are completely satisfied, not only during installation but also afterwards! We will respond flexibly to design changes and modifications to make our products more user-friendly. We are committed to striving to exceed our customers' expectations in design every day. We will make proposals tailored to our customers' environments and usage conditions, and we will plan control systems according to their requests.

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We will assist with the production of a prototype before the introduction of large-scale production machines for the industrial furnace.

Start with a prototype of a batch-type small furnace before planning a continuous large furnace. A smooth transition to large-scale production machines is also possible.

When considering industrial furnaces, do you ever think about examining a small prototype to confirm performance and usability before introducing a large production machine? It's okay if you don't have drawings at the planning stage. If you can convey your vision, we will bring it to shape. At San Furnace, we provide total support from design, manufacturing, installation, maintenance, to aftercare. We will work closely with you until you are completely satisfied, not just during installation but also afterwards. We have numerous achievements in transitioning from prototype machines to large production machines. Additionally, we assist in creating products that meet your specific requirements, including environmental measures, energy efficiency improvements, and automation systems.

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Heat treatment tests can be conducted under various atmospheres.

It is possible to conduct tests using the equipment owned by Sun Furnace for performance verification of samples before research and development or new implementation.

The size, shape, and material of samples vary depending on the customer. When you have new research and development projects or challenges in new fields that cannot be handled by your existing equipment, you can visit our company to see the results firsthand. 【Testing Examples】 ◆ Tests involving heating treatment with moving samples When powder is heat-treated, unevenness occurs, resulting in inconsistent sample quality. We conducted tests using a rotary kiln that moves the samples, resulting in uniform heat treatment without unevenness. ◆ Tests involving heating treatment with stationary samples During heat treatment tests of powder in a rotary kiln, the powder tends to clump together significantly. Therefore, we introduced a special powder container in a muffle furnace and efficiently processed the powder by directly flowing hydrogen into the powder container, preventing it from solidifying. Many customers are considering transitioning to a rotary kiln when heat treatment does not go well in their current furnace. We also provide suggestions for gases suitable for each sample. We are committed to addressing even the smallest questions and requests from our customers. With the achievements and experience we have cultivated over many years as a manufacturer of industrial furnaces, we provide total support from specification determination to aftercare.

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We offer long-lasting and high-performance "industrial furnaces"!

We are pleased to have resolved our customers' concerns, resulting in improved temperature distribution and no leaks! If you are looking for a high-performance industrial furnace, this is a must-see!

San Furnace is an industrial furnace manufacturer that provides total support from design, manufacturing, installation, maintenance, to after-sales follow-up. We will work closely with our customers until they are completely satisfied, not only during installation but also afterwards! Our customers are pleased with our high-performance products. Here are some examples of their satisfaction. [Case Study: Improved Temperature Distribution] The heating range and processing time vary by customer, but we addressed phenomena such as certain areas having unexpectedly high temperatures by changing the heater arrangement, adjusting the fan capacity, and implementing methods to seal heat and gas leaks from the doors, resulting in improved temperature distribution. [Case Study: Automation Achieved] By automating processes that were previously done manually out of necessity, we reduced the burden on users, and they were very pleased. [Case Study: No More Leaks] For customers struggling with gas and liquid leaks, we assisted in modifying the sealing structure. Additionally, when they introduced a new San Furnace, they recognized the superior performance of our sealing structure.

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The industrial furnace manufacturer will support you "to the fullest" until you are satisfied!

We provide total support from design, production, installation, maintenance, to after-sales follow-up.

San Furnace is an industrial furnace manufacturer that provides total support from design, manufacturing, installation, maintenance, to after-sales follow-up. We will work closely with you until you are completely satisfied, not only during installation but also afterwards! Since our designers also carry out the construction directly, you can trust us completely. By having our designers communicate directly with customers, we can easily reflect their opinions in the equipment, which many customers appreciate. We have received feedback from many customers saying, "It's easy to ask for help and I feel secure!" and "The usability has improved!" We sincerely and thoroughly consider our customers' needs. If you have any issues with industrial furnaces, please feel free to consult us at any time.

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Feel free to consult us about anything related to powder heat treatment!

With the powder material heat treatment furnace "Rotary Kiln," you can improve work efficiency by eliminating inconsistencies and waste, while also incorporating an automated system.

Do you have any concerns like these regarding powder heat treatment? ✔ I want to reduce losses and waste of powder raw materials... ✔ I want to reduce labor and process continuously... ✔ I want to manage heat treatment temperature and time... We will collaborate with powder equipment manufacturers to provide total proposals and solutions based on your concerns and requests. 【Examples of Solutions】 Q: I want to reduce losses and waste of powder raw materials... A: With a continuous rotary kiln, it is possible to input powder raw materials → heat treatment → cooling → discharge. Q: I want to reduce labor and process continuously... A: Automation of powder material input, quantification of cutting amounts, and control of heat treatment time are possible, achieving energy savings and cost reduction. Q: I want to manage heat treatment temperature and time... A: It can be measured by directly monitoring the temperature during powder heat treatment. *For more details, please contact us or download the PDF.

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Atmospheric gas generation device capable of preventing "oxidation" and "decarbonization" during heat treatment.

With the "atmospheric gas generation device," you can generate atmospheric gases tailored to your purpose and use them for heat treatment.

Atmospheric gas refers to the gases that exist around materials during heat treatment in industrial furnaces. By generating "oxidation" or atmospheric gases to induce chemical reactions within the furnace, it is possible to achieve effects such as oxidation prevention and decarburization. It is used for various applications, such as "hardening" steel or intentionally making it brittle to change its composition. 【Features】 ● It is possible to reduce the costs of hydrogen gas and nitrogen gas. ● It is also possible to reuse exhaust gases. 【Types of Atmospheric Gases】 ● Heat-generating conversion devices (DX gas generation devices) ● Heat-absorbing conversion devices (RX gas generation devices) ● Ammonia decomposition gas generation devices (AX gas generation devices) ● Others (such as N2 generation devices) 【Case Studies】 ■ Want to reduce the cost of reducing gases → 'AX gas generation device' ■ Want to adjust the carbon concentration in the atmosphere → 'RX gas generation device' ■ Want to bright anneal aluminum → 'DX gas generation device' ■ Want to produce N2 atmosphere at a low cost → 'N2 generation device PSA' Please feel free to consult us about reducing the costs of expensive atmospheric gases, safety measures such as gas leak detectors, or adjusting oxygen concentration, gas generation amounts, and purity.

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Strand furnace (wire rod bright annealing furnace) capable of heat treatment for various types of wire rods.

A wire bright annealing furnace manufacturer that provides total support from design, production, installation, maintenance, to after-sales follow-up.

A wire rod bright annealing furnace is a heat treatment furnace that heats wire rods (the material for wire) coiled in a spiral shape while they are in an extended state, and heats them while winding (or cooling, etc.). At Sun Furnace, we specialize in continuous "wire rod bright annealing furnaces (strand furnaces)." We design the furnace structure to simplify heater replacement and regular maintenance tasks, allowing for smooth loading and unloading of annealing tubes into the furnace. By innovating the control panel program, it is also possible to reduce power costs and improve work efficiency. **Features of Sun Furnace's Wire Rod Bright Annealing Furnace** ■ Custom Design of Furnace Body and Annealing Tube We can flexibly accommodate all conditions, including the length and size of the furnace based on processing speed, wire diameter, and treatment conditions of the introduced gas, as well as the relationship with upstream and downstream equipment and the shape considering maintenance at the installation site. ■ Cost Reduction We can propose equipment that keeps running costs low during normal operation. The furnace will be constructed with an optimal structure that minimizes heat loss. Automatic temperature control and supply gas control are possible even during times when the furnace is not in use, such as weekends, leading to cost reduction. ■ Quality We select high-quality consumables such as heaters and thermocouples that can be used for a long time.

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Vacuum furnace enables improvement of the working environment and heat treatment to suppress oxidation scale.

A "vacuum furnace" maintains luster and enhances the value of metal materials. Since post-processes such as pickling and degreasing are unnecessary, work efficiency improves, and energy-saving effects can be expected.

When heat treatment is performed in the atmosphere, steel reacts with oxygen, resulting in the formation of oxide scale on the surface, so it is used when one wants to avoid an oxidizing atmosphere. Performing heat treatment in a vacuum atmosphere allows for the degreasing and degassing of organic substances adhered to the surface of the metal material, resulting in a surface with the inherent luster of the metal material after treatment. 【Features】 ● It is possible to enhance the value of metal materials by maintaining their luster. ● Since subsequent processes such as acid cleaning and degreasing are unnecessary, work efficiency is improved. 【Case Studies】 ■ I want to anneal copper without oxidation → 'Vacuum Annealing Furnace' ■ I want to achieve a clean finish on the surface of the treated product → 'Vacuum Quenching Furnace' ■ I want to improve the wettability for brazing → 'Vacuum Brazing Furnace' ■ I want to improve the hot working environment around the furnace → 'Vacuum Furnace'

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Atmosphere furnace: Heat treatment with gas adjustment of the atmosphere inside the industrial furnace is possible.

With an "atmosphere furnace" that performs heat treatment using atmosphere gases tailored to the properties of the materials, oxidation and decarburization, as well as improvements in material properties and post-processing steps, can be carried out smoothly.

When steel undergoes heat treatment in the atmosphere, oxidation and decarburization can occur, which may necessitate surface finishing and other processing. Therefore, atmosphere furnaces are often used to fill the furnace with atmosphere gases to reduce post-processing efforts or to suppress oxidation and decarburization, depending on the application. The atmosphere gases used can vary widely, including inert gases such as nitrogen and argon, as well as hydrogen and AX gas, depending on the material properties and the purpose of the heat treatment. 【Features】 ● Gas switching is possible during heat treatment. ● Various types of furnaces are available, including batch and continuous types. ● We handle degreasing furnaces for powder metallurgy. 【Case Studies】 ■ Want to anneal aluminum without oxidation → 'Roller Hearth Annealing Furnace' ■ Want to carburize the material → 'Batch Type Atmosphere Gas Carburizing Furnace' ■ Want to nitrify powders → 'Retort Rotary Nitriding Furnace' If you have any new challenges or inquiries regarding energy conservation, automation, environmental considerations, or safety, please feel free to contact us.

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Non-ferrous metal heat treatment furnace - Various heat treatments for non-ferrous metals are possible.

We will propose heat treatment suitable for each purpose for materials that require highly specialized processing.

Non-ferrous metals refer to metals other than iron and iron-based alloys (steel). Non-ferrous metals require strict temperature control and oxygen concentration management. At San Furnace, we can propose heat treatment furnaces for the following materials classified as "non-ferrous metals": ● Magnesium alloys ● Titanium alloys ● Copper and copper alloys ● Zinc ● Silver and precious metals ● Molybdenum ● Tungsten ● Cobalt ● Nickel 【Features】 ● Various atmosphere gases can be introduced. ● Precise temperature control is possible. Since the heat treatment methods vary according to the properties of the materials, we will propose industrial furnaces tailored to your applications. 【Case Studies】 ■ Want to anneal copper wire → 'Pot-type radiant annealing furnace' ■ Want to anneal phosphor bronze wire → 'Bell-type annealing furnace' 'Pot-type vacuum furnace' ■ Want to anneal pressed brass products → 'Bell-type vacuum annealing furnace' 'Pot-type vacuum furnace' ■ Want to anneal rolled molybdenum products → 'Roller hearth atmosphere annealing furnace' ■ Want to preheat magnesium alloys before melting → 'Preheating charging device' We can also propose automation, energy-saving, and safety improvements for industrial furnaces. Please feel free to consult with us.

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Rotary kiln can uniformly and evenly heat-treat powder materials.

With a rotary kiln for thermal treatment of powder materials, you can uniformly heat treat the powder while stirring, and since the temperature can also be measured, the quality is improved.

A powder material heat treatment furnace, known as a rotary kiln, is an industrial heat treatment furnace that heats and sinters powder raw materials while stirring them inside a rotating furnace core tube. This equipment can be used for the sintering, sintering, reduction, oxidation, nitriding, and drying of powder materials, including batteries. Since it stirs the powder while drying and heat treating in a rotary manner, there are no inconsistencies. There are two types of rotary kilns: "batch type" and "continuous type." The "batch type" can process mixing, drying, and heat treatment in one go. The "continuous type" can handle larger production volumes. 【Features】 ● It can accommodate 100% hydrogen due to its special gas seal structure. ● It can propose everything necessary for powder processing, including front and rear equipment. ● In the batch type, gas switching is possible during heat treatment. Please consult us for small lot production, heat treatment testing, and small sample manufacturing. If you are considering converting from a batch type to a continuous furnace due to increased processing volume, we can also provide transition proposals.

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Furnaces and sintering furnaces capable of heat treatment of metals and ceramics.

The "sintering furnace" can mass-produce high-precision parts and is used in the manufacturing of various mechanical components, including automotive parts.

The "sintering and firing furnace" is a furnace that gives a certain shape and strength by placing powder into a mold and forming and heating it to harden. It is mainly used for the production of ceramics and battery materials. The name changes depending on the material being hardened: oxide-based materials like ceramics are referred to as "firing furnace," while heat treatment of metal powders is called "sintering furnace." Types of metal powders include iron, copper, aluminum, titanium, lithium, and manganese. 【Features】 ● Customization is possible, such as adding degreasing and adjusting the purity of the atmosphere gas. ● Preheating, heating, and cooling zones can be integrated into a single unit. ● Temperature and time can be freely adjusted according to the type of material and heating conditions. The "sintering and firing furnace" comes in batch and continuous types. 【Case Studies】 ■ Want to degrease or protect the surface of powder from an oxidizing atmosphere in powder metallurgy → "Vacuum Sintering Furnace" ■ Want to adjust the gas purity in the furnace atmosphere → "Pusher Type Sintering Furnace" ■ Want to fire glass paste used on substrates → "Conveyor Type Glass Firing Furnace" ■ Want to mold difficult-to-sinter materials with high precision → "Hot Press Furnace"

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Stainless steel heat treatment furnace - Enables heat treatment that brings out the characteristics of stainless steel materials.

We propose heat treatment for various wire materials and steel materials tailored to their respective purposes.

It is used for purposes such as removing distortion after welding, preventing deformation of processed products, removing surface oil, and solid solution treatment. Stainless steel is used in machine parts and buildings due to its excellent corrosion resistance and strength. 【Features】 ● Bright heat treatment of strip steel and wire rods is possible. ● We handle the "strand-type wire annealing furnace" for heat treating wire rods. ● Customization of temperature measurement settings and safety devices in industrial furnaces is also possible. 【Heat Treatment Methods by Stainless Steel Type】 ● Austenitic: Solution treatment, stabilization, stress relief, aging ● Ferritic: Annealing ● Martensitic: Annealing, tempering, hardening, tempering 【Case Studies】 ● Want to continuously heat treat strip materials → "Catenary-type bright annealing furnace" ● Want to perform annealing treatment while removing elements that negatively affect heat treatment → "Degreasing annealing furnace" ● Want to correct shape while performing annealing treatment → "Tension annealing furnace" ● Want to heat treat multiple wire rods at once → "Wire bright annealing furnace" If you have any concerns about stainless steel heat treatment, please feel free to consult us.

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Annealing furnace can uniformly heat treat the structure of steel materials and others.

With a "tempering furnace," it is possible to improve the properties of various materials by heat treating them at temperatures suited to the specific purpose.

The "annealing furnace" is a furnace that heats metal materials to soften them, holds them at that temperature, and then cools them slowly to remove residual stress and achieve uniform structure. If the processes of sintering or firing are incomplete, or if the thermal history is significantly affected by factors such as temperature and cooling speed during molding, material reuse, and ambient temperature, the hardness of the structure may become uneven, leading to machining irregularities. By softening the material through annealing treatment, it can exhibit its original material properties. Annealing is also known as "normalizing" or "anneal." 【Features】 ● Appropriate cooling control for rapid cooling, slow cooling, and over-aging is possible. ● Precise temperature distribution can be achieved. ● Various atmosphere gases can be introduced. 【Case Studies】 ■ Want to anneal copper without oxidation → "Vacuum Bright Annealing Furnace" ■ Want to fully anneal steel → "Pit Type Non-Oxidizing Annealing Furnace" ■ Want to anneal castings → "Trolley Type Annealing Furnace" ■ Want to anneal large parts of press products → "Trolley Type Annealing Furnace" / "Pit Type Annealing Furnace" ■ Want to anneal optical glass molded products → "Trolley Type Annealing Furnace"

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Can't ask now! "Industrial Furnace Terminology Collection" *Comprehensive Industrial Furnace Catalog also available.

A well-established industrial furnace manufacturer has picked up about 160 basic terms. This is a must-read for anyone involved with industrial furnaces, covering types of furnaces and materials, processing methods, and more.

At San Furnace, we are distributing a "Glossary of Industrial Furnace Terminology" that summarizes basic terms related to industrial furnaces. It includes about 160 terms covering types of furnaces and materials, as well as names of processing methods. This resource is useful not only for beginners but also for experienced individuals to confirm their knowledge. ★ We are also distributing a comprehensive catalog of industrial furnaces! The catalog introduces various product examples. 【Our Product Lineup】 ■ Firing Furnaces ■ Sintering Furnaces ■ Annealing Furnaces ■ Tempering Furnaces ■ Hardening Furnaces ■ Reheating Furnaces ■ Wire Bright Annealing Furnaces ■ Rotary Kilns ■ Stainless Steel Heat Treatment Furnaces ■ Aluminum Heat Treatment Furnaces ■ Non-Ferrous Metal Heat Treatment Furnaces ■ Atmosphere Furnaces ■ Vacuum Furnaces ■ Atmosphere Gas Generators *Please feel free to contact us for more details.

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Case of skewed annealing furnace (stress relief)

Case of skewed annealing furnace (stress relief)

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Tension Annealing Furnace Case Study

Tension Annealing Furnace Case Study

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Bright Annealing Furnace Case Study

Bright Annealing Furnace Case Study

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Wire Bright Annealing Furnace Case Study

Wire Bright Annealing Furnace Case Study

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Glossary of Industrial Furnace Terms

Glossary of Industrial Furnace Terms

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Truck berth vehicle detection

It's not too late to address the "2024 Problem." Why not immediately reduce drivers' waiting times?

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Are you making progress on measures for the "2024 Problem"? The management of drivers' working hours is becoming stricter, and in the logistics field, reducing "waiting time for loading" has become an urgent issue. To address this challenge, our company, Hotron, proposes the "Vehicle Detection Ultrasonic Sensor 'HM-UX2'," which instantly grasps the availability of loading bays. The 'HM-UX2' contributes to the resolution of waiting times by accurately understanding the availability status, reducing unnecessary waiting and queuing, and shortening waiting times, thereby alleviating the burden on drivers! By replacing the "eyes" of your loading bay management with this high-precision sensor, why not start taking measures against the "2024 Problem"? Take a look at the product features: "Can it accurately detect availability?" "Can we really use it in our company?" "I just want to know the cost, even if it's an estimate." If you have any questions or requests, please feel free to consult us first.

Aug 08, 2025

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Regarding the response during the summer vacation period.

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We sincerely apologize for the inconvenience, but we will be closed for summer vacation during the following period. Closure period: August 9 (Saturday) to August 17 (Sunday), 2025 Inquiries received during this period will be addressed sequentially starting from August 18 (Monday). We appreciate your understanding and cooperation.

Aug 08, 2025

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High-Performance Materials Week [Osaka] 13th High-Performance Plastics Exhibition Thank You for Attending

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Thank you very much for visiting our booth at the "High-Performance Materials Week [Osaka] 13th High-Performance Plastics Exhibition." Thanks to you, we had many visitors and were able to conclude the event successfully. In addition to the "PPLB-445" displayed on the day, we have a variety of products available. For those who were unable to measure samples at the venue, we offer a trial measurement service. Furthermore, for those who would like to know more about our products and services, we also accept online meetings. We welcome inquiries from those who attended as well as those who could not make it this time due to scheduling conflicts. Please feel free to contact us.

Aug 08, 2025

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【New Product Information】Wireless display "NW2991-JP" with long battery life and low power consumption released.

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Aioi System is pleased to announce the release of the low-power wireless display "NW2991-JP," which achieves long battery life. This product supports 920MHz band wireless communication and can be operated in conjunction with wired displays. It can be easily integrated into existing systems by simply adding a master unit. With a high-speed response time of under one second and a variety of display functions for text and barcodes, it supports a wide range of applications. ▼ For more details, please see the press release linked below ▼ ■ Main Features - Maintenance-free design with a battery life of one year (low power consumption) - Compatible with mixed operation with wired displays - High-speed response (under one second) and diverse display formats - Stable communication in the 920MHz band ■ You can see the actual product at the exhibition This product will be displayed at the TOPPAN booth during the International Logistics Comprehensive Exhibition 2025, 4th INNOVATION EXPO. We invite you to visit the venue, see the actual product, and experience its performance. Dates: September 10 (Wed) - 12 (Fri), 2025 Venue: Tokyo Big Sight (Halls 4-8) Booth No: 5-907 (TOPPAN booth) Exhibition official website ▶ linked below We sincerely look forward to your visit.

Aug 08, 2025

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Measurement of cosmetics

Thank you for visiting the Monozukuri World (Measurement, Inspection, and Sensor Exhibition).

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Thank you very much for visiting our booth at the "Monozukuri World (Measurement, Inspection, and Sensor Exhibition) 2025." Thanks to you, we had many visitors, and the event concluded successfully. In addition to the "PPLB-445" showcased on the day, we have a variety of products available. For those who were unable to conduct sample measurements at the venue, we offer a trial measurement service. Furthermore, for those who would like to learn more about our products and services, we also accept online meetings. We welcome inquiries from those who attended, as well as those who were unable to come this time due to scheduling conflicts. Please feel free to reach out to us.

Aug 08, 2025

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  • イプロスがリアル展示会を主催します! AI/DX 営業・マーケティング展 出展社募集中 リード数・商談数が止まらない!新しいリアル展示会を提供 会期 2026年3月24日(火)~25日(水) 会場 東京ビッグサイト東4ホール 出展概要資料を進呈!
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